FC100V5A POWER ONE, FC100V5A Datasheet

FILTER 5 AMP PC MOUNT

FC100V5A

Manufacturer Part Number
FC100V5A
Description
FILTER 5 AMP PC MOUNT
Manufacturer
POWER ONE
Series
FCr
Datasheet

Specifications of FC100V5A

Filter Type
Power Line
Voltage - Rated
100V
Current
5A
Mounting Type
Through Hole
Termination Style
PCB Pins
Operating Temperature Min Deg. C
-40C
Operating Temperature Max Deg. C
85C
Rad Hardened
No
Lead Free Status / RoHS Status
Contains lead / RoHS non-compliant
Inductance
-
Lead Free Status / RoHS Status
Contains lead / RoHS non-compliant, Not Compliant
Other names
179-2178

Available stocks

Company
Part Number
Manufacturer
Quantity
Price
Part Number:
FC100V5A
Manufacturer:
POWER-O
Quantity:
20 000
Part Number:
FC100V5A
Quantity:
55
Company:
Part Number:
FC100V5A
Quantity:
690
Introduction
Power-One offers a complete range of input filters to
help control EMI in board-level DC-DC converter
applications. The table below lists combinations of
input filters and DC-DC converters that have test
data available. These test results are presented only
to provide general guidelines, as EMI issues vary
considerably based on many variables specific to
each application.
Due to the large number of possible permutations of
DC-DC
combinations have been tested. Therefore, please
refer to the data presented for each filter to select
filters that may work in combinations not specified
below.
MCD10059 Rev. 1.1, 21-Jan-10
Converter
QME48
SQM48
DC-DC
SQE48
SQT48
Series
QD48
QM48
SQ24
SQ48
QL48
HBD
HES
OET
QBS
QES
FES
LES
Q24
Q48
IAD
IAS
IES
converters
F4804A, F2410,
F4804A, F2410,
F4804A, F4810
F4804A, F4810
F4804A, F4810
F4804A, F4810
F4804A, F4810
F4804A, F4810
Filter Model
Tested with
FC100V20A
FC100V5A
FC100V5A
FC100V5A
FC100V5A
FC100V5A
FC100V5A
FC100V5A
FC100V5A
FC100V5A
Numbers
F4810
F4810
F4810
F4810
F4810
and
input
Series
Filter
filters,
FC
FC
FC
FC
FC
FC
FC
FC
FC
FC
F
F
F
F
F
F
F
F
F
F
F
not
Page
2, 8
2, 8
2, 8
2, 8
2, 8
2, 8
2, 8
2, 8
F & FC Series DC-DC Converter Input Filters
14
14
14
14
14
14
14
14
14
14
8
8
8
all
Page 1 of 41
Detailed Table of Contents
F4804A, 0-80V, 4 Amps, SMT Mount ...................2
F2410 & F4810, 0-45V/0-80V, 10 Amps,
SMT Mount .............................................................8
FC Series, 0-100V, 5/10/20 Amps, TH Mount ....14
Model Selection.....................................................15
FC Model Numbering Convention.........................15
Design Considerations ..........................................16
Safety Considerations ...........................................17
Input Shutdown Pin ...............................................17
Reflected Input Current .........................................18
FC100V5A Module Details....................................18
FC100V10A Module Details..................................21
FC100V20A Module Details..................................24
EMI Measurement Methodology ...........................24
Printed Circuit Board Design.................................29
Manufacturing Issues ............................................29
Mechanical Drawings ............................................30
FC Filters Ordering Information.............................31
F4804, Not for New Designs...............................32
Features...............................................................2
Description...........................................................2
Electrical Specifications.......................................3
Physical Information ............................................7
Filter Part Numbering Ordering Information ........7
Features...............................................................8
Description...........................................................8
Electrical Specifications.......................................9
Thermal Considerations ....................................11
Physical Information ..........................................13
Filter Part Numbering Ordering Information ......13
DC Current Ratings ...........................................17
Isolation .............................................................17
Fusing ................................................................17
Case Grounding ................................................17
Processing of Completed Power Modules ........29
Notes on Processing of Completed Power
Modules .............................................................29
Features.............................................................32
Description.........................................................32
Electrical Specifications.....................................33
Physical Information ..........................................41
Filter Part Numbering Ordering Information ......41
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Related parts for FC100V5A

FC100V5A Summary of contents

Page 1

... DC Current Ratings ........................................... Safety Considerations ...........................................17 Isolation ............................................................. Fusing ................................................................ Case Grounding ................................................ Input Shutdown Pin ............................................... Reflected Input Current ......................................... FC100V5A Module Details.................................... FC100V10A Module Details.................................. FC100V20A Module Details.................................. EMI Measurement Methodology ...........................24 Printed Circuit Board Design................................. Manufacturing Issues ............................................ Processing of Completed Power Modules ........ Notes on Processing of Completed Power Modules ...

Page 2

... A single filter can be used with multiple converters, and is capable of providing the converter input bus at 85 °C. When used as specified within this data sheet, these filters do not require airflow and/or derating at high temperatures. . ...

Page 3

... IN+ and IN- to the common chassis). See Fig. 3 and Fig. 4 for attenuation in 50 kHz-100 MHz frequency range. MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters F4804A, 0-80V, 4 Amps, SMT Mount Notes Continuous 85 ° ...

Page 4

... Vertical scale: 20 dB/div, with zero level marked by arrow. No load @ 25 ºC. MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters F4804A, 0-80V, 4 Amps, SMT Mount Fig. 3 and Fig. 4 show Common mode attenuation with 50 Ω source and load. The attenuation depends on the value of external Y-capacitors, connected between input pins and frame or a reference ground ...

Page 5

... The maximum temperature at these test points should not exceed 120 ˚C. A typical application schematic is shown in Fig. 5. The filter can be used to power one or more converters. For applications requiring filter current greater than 4 A divide the converters into smaller groups and use multiple filters or use a F4810 or F2410 filter which is capable of providing ...

Page 6

... One or two of the following ceramic chip capacitors per converter are recommended: – TDK C4532X7R2A105, 1.0 µF, 100 V MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters F4804A, 0-80V, 4 Amps, SMT Mount  Common-mode capacitor (Y-cap) values and their EMI attenuation effects depend on system grounding and layout ...

Page 7

... The example above describes P/N F4804A-R: 0-80 V input output, tape and reel, and Eutectic Tin/Lead solder. Please consult factory for the complete list of available options. MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters F4804A, 0-80V, 4 Amps, SMT Mount  ...

Page 8

... A single filter can be used with multiple converters, and is capable of providing the converter input bus at 85 °C. When used as specified within this data sheet, these filters do not require airflow and/or derating at high temperatures. MCD10059 Rev. 1.1, 21-Jan-10 F & ...

Page 9

... IN+ and IN- to the common chassis). See Fig. 4 for attenuation in the 20 kHz-100 MHz frequency range. MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters F2410 & F4810, 0-45V/0-80V, 10 Amps, SMT Mount Notes ...

Page 10

... MHz to 40 MHz. Fig. 4 shows Common mode attenuation with 50 Ω F source and load. The attenuation is the same for both filters, and depends on the value of external V OUT- Y-capacitors, connected between input pins and frame or a reference ground. Fig. 4: F4810/F2410 - Common Mode attenuation, 0.2-100 MHz. Source and load resistances are 50 Ω ...

Page 11

... MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters F2410 & F4810, 0-45V/0-80V, 10 Amps, SMT Mount A typical application schematic is shown in Fig. 5. Either filter can be used to power one or more converters. Maximum filter output current should be limited less - depending upon system thermal environment. ...

Page 12

... V applications – TDK C4532X7R1H475, 4.7 µF, 50V - for 24 V applications MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters F2410 & F4810, 0-45V/0-80V, 10 Amps, SMT Mount  Common-mode capacitor (Y-cap) values and their EMI attenuation effects depend on system grounding and layout (they are not shown on Fig. ...

Page 13

... Not available with “G” Environmental Option. 3 Not available with “S” Connector Finish. MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters F2410 & F4810, 0-45V/0-80V, 10 Amps, SMT Mount +OUT  All dimensions are in inches [mm]  Connector Material: Copper  ...

Page 14

... There are three sizes of FC filters, differentiated by their DC current ratings. They are all rated for up to 100 VDC continuous, and for 1500 VDC test voltage from input (or output) to ground. The three DC current ratings are 5 and 20 A through current ...

Page 15

... Model Selection There are presently three models in the FC Series, all rated for zero 100 VDC input voltage. They differ by current capability. In general, the higher current filters offer higher attenuation than the lower current models. Model FC100V5A FC100V10A FC100V20A 1 Typical loss at 500 kHz (50 Ohms) ...

Page 16

... EMI requirements. The system designer must evaluate all of these requirements and make the correct choices for the application. MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters FC Series, 0-100V, 5/10/20 Amps, TH Mount Figure 1. Application of Input Filters Page www ...

Page 17

... URRENT ATINGS FC filters are rated for 5.0, 10.0, and 20.0 amperes +60 °C. ambient temperature with 400 LFM of forced air across the module surface, or with the case temperature otherwise held to a maximum of +100 °C. With no forced air and no additional cooling, the same modules are rated for 3.5, 6.5, and 13 amperes maximum. ...

Page 18

... The input reflected current can be reduced with the EMI filters. The amount of the reduction is determined by the quality of the capacitor across the input of the module. In most cases, this reduction will not be great at the switching frequency of the converter. FC100V5A Module Details MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters FC Series, 0-100V, 5/10/20 Amps, TH Mount Figure 3 ...

Page 19

... Storage Temperature Range -40 Operating & Storage Humidity Temperature Coefficient Vibration PHYSICAL Case Dimensions 1.00 L MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters FC Series, 0-100V, 5/10/20 Amps, TH Mount Table 2. FC100V5A Specifications FC100V5A Electrical Specifications EMI Filter TYP MAX UNITS CONDITIONS 48 100 V ...

Page 20

... Instrument: Hewlett-Packard model 4194A Start Freq: 1.0 kHz. Stop Frequency: 100 MHz. Scale per division. System: 50 Ω in and 50 Ω out. Module: FC100V5A, five ampere EMI filter. Instrument: Hewlett-Packard model 4194A Start Freq: 1.0 kHz. Stop Frequency: 100 MHz. Scale per division. ...

Page 21

... FC100V10A Module Details MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters FC Series, 0-100V, 5/10/20 Amps, TH Mount Module: FC100V5A, five ampere EMI filter. Plot: Impedance of the module, looking into the output pins with the input pins short circuited. Instrument: Hewlett-Packard model 4194A Start Freq: 100 Hz ...

Page 22

... Operating & Storage Humidity Temperature Coefficient Vibration PHYSICAL Case Dimensions 2.00 L Figure 8. Differential Mode Attenuation Plot MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters FC Series, 0-100V, 5/10/20 Amps, TH Mount Table 3. FC100V10A Specifications FC100V10A Electrical Specifications EMI Filter TYP MAX ...

Page 23

... Figure 9. Common Mode Attenuation Plot Figure 10. Output Impedance Plot MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters FC Series, 0-100V, 5/10/20 Amps, TH Mount Module: FC100V10A, ten ampere EMI filter. Instrument: Hewlett-Packard model 4194A Start Freq: 100 kHz. Stop Frequency: 30 MHz. ...

Page 24

... Operating & Storage Humidity Temperature Coefficient Vibration PHYSICAL Case Dimensions 2.05 L MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters FC Series, 0-100V, 5/10/20 Amps, TH Mount Figure 11. Filter Block Schematic Table 4. FC100V20A Specifications FC100V20A Electrical Specifications EMI Filter TYP MAX ...

Page 25

... Figure 12. Differential Mode Attenuation Plot Figure 13. Common Mode Attenuation Plot MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters FC Series, 0-100V, 5/10/20 Amps, TH Mount Module: FC100V20A, twenty ampere EMI filter. Instrument: Hewlett-Packard model 4194A Start Freq: 100 kHz. Stop Frequency: 30 MHz. ...

Page 26

... Figure 14. Output Impedance Plot MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters FC Series, 0-100V, 5/10/20 Amps, TH Mount Module: FC100V20A, twenty ampere EMI filter. Plot: Impedance of the module, looking into the output pins with the input pins short circuited. Instrument: Hewlett-Packard model 4194A Start Freq: 100 Hz ...

Page 27

... All spectra presented were taken with production grade modules, operating from 48 VDC at the full-rated output load current. Figure 15. Input Conducted EMI Voltage Test Circuit MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters FC Series, 0-100V, 5/10/20 Amps, TH Mount Page www.power-one.com ...

Page 28

... Note that this is a common-mode current measurement, where both input lines to the unit under test are measured simultaneously. Figure 17. EMCO Model 94430-1 EMI Current Probe Transfer Impedance Curve MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters FC Series, 0-100V, 5/10/20 Amps, TH Mount Page www.power-one.com ...

Page 29

... F for seconds.  If non-conventional methods are to be used to solder Power-One power supplies to the motherboard, contact Power-One Technical Support before proceeding. MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters FC Series, 0-100V, 5/10/20 Amps, TH Mount M OWER ODULES Page www ...

Page 30

... Mechanical Drawings FC100V5A FC100V10A Pin Function 5A Module Ground out 5 -V out MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters FC Series, 0-100V, 5/10/20 Amps, TH Mount FC100V20A Pin Function Pin 10A Module 20A Module Ground out out Tolerances Inches: (Millimeters) .XX ± 0.020 .X ± ...

Page 31

... RoHS lead solder exemption RoHS compliant for all six substances Sample order code: FC100V5A-G represents an FC filter which has a 100 VDC input voltage rating, an operating current of 5 Amps, and is fully RoHS compliant for all six substances. NUCLEAR AND MEDICAL APPLICATIONS - Power-One products are not designed, intended for use in, or authorized for use as critical components in life support systems, equipment used in hazardous environments, or nuclear control systems without the express written consent of the respective divisional president of Power-One, Inc ...

Page 32

... A single F4804 filter can be used with multiple converters, and is capable of providing nominal the converter input bus. It can provide °C ambient with no airflow. MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters F4804, Not for New Designs Features  ...

Page 33

... Typical EMI plot for conducted emissions (with fully loaded Q48x30033 converter connected to the filter output, see schematic Fig shown on Fig. 2. Plot was taken by independent test laboratory TUV. TUV report confirms compliance with Class B requirements according EN-55022 (CISPR-22) and FCC standards. MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters Notes Continuous 3 85 ° ...

Page 34

... Fig. 2: Conducted emissions plot (quasi-peak values: "x", average values: "+") for Q48x30033 in conjunction with F4804 filter. Limits shown are for quasi-peak (upper limit) and average (lower limit) values 2200 pF 3300 pF, Cin = 47 μF. MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters C1 DC-DC Vin (+) ...

Page 35

... Fig. 3: Conducted emissions plot (quasi-peak values: "x", average values: "+") for Q48x30025 in conjunction with F4804 filter. Limits shown are for quasi-peak (upper limit) and average (lower limit) values 2200 pF 3300 pF, Cin = 47 μF. MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters F4804, Not for New Designs Page www.power-one.com ...

Page 36

... Fig. 4: Conducted emissions plot (quasi-peak values: "x", average values: "+") for Q48x30020 in conjunction with F4804 filter. Limits shown are for quasi-peak (upper limit) and average (lower limit) values 2200 pF 3300 pF, Cin = 47 μF. MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters F4804, Not for New Designs Page www.power-one.com ...

Page 37

... Fig. 5: Conducted emissions plot (quasi-peak values: "x", average values: "+") for Q48x30018 in conjunction with F4804 filter. Limits shown are for quasi-peak (upper limit) and average (lower limit) values 2200 pF 3300 pF, Cin = 47 μF. MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters F4804, Not for New Designs Page www.power-one.com ...

Page 38

... Fig. 6: Conducted emissions plot (quasi-peak values: "x", average values: "+") for Q48x30015 in conjunction with F4804 filter. Limits shown are for quasi-peak (upper limit) and average (lower limit) values 2200 pF 3300 pF, Cin = 47 μF. MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters F4804, Not for New Designs Page www.power-one.com ...

Page 39

... Fig. 7: Conducted emissions plot (quasi-peak values: "x", average values: "+") for Q48x15050 in conjunction with F4804 filter. Limits shown are for quasi-peak (upper limit) and average (lower limit) values (not mounted 1500 pF, Cin = 200 μF. MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters F4804, Not for New Designs Page www.power-one.com ...

Page 40

... Fig. 8: Conducted emissions plot (quasi-peak values: "x", average values: "+") for Q48x08120 in conjunction with F4804 filter. Limits shown are for quasi-peak (upper limit) and average (lower limit) values (not mounted 1500 pF, Cin = 200 μF. MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters F4804, Not for New Designs Page www.power-one.com ...

Page 41

... Please consult factory for the complete list of available options. The F4804 is not recommended for new designs and has been replaced by the F4804A. Please refer to the F4804A data sheet for new product specifications. MCD10059 Rev. 1.1, 21-Jan-10 F & FC Series DC-DC Converter Input Filters Pad/Pin # +OUT -OUT  ...

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