XPSMC16Z Crouzet USA, XPSMC16Z Datasheet
XPSMC16Z
Specifications of XPSMC16Z
Related parts for XPSMC16Z
XPSMC16Z Summary of contents
Page 1
... Preventa™ safety compact and modular safety PLCs, XPS 2/68 Selection guide: safety remote input/output modules, XPS MF1/2 2/74 b Safety remote input modules, XPS MF1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/76 b Safety remote output modules, XPS MF2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/80 b Safety remote mixed I/O modules, XPS MF3 . . . . . . . . . . . . . . . . . . . . . . . . . 2/90 Preventa™ ...
Page 2
... Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/260 Safety solutions on AS-Interface® cabling system Selection guide: Safety monitors and interfaces . . . . . . . . . . . . . . . . . . . . . . . 2/262 Safety monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/264 Safety interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/268 Safety modules integrated in automation platform Selection guide: Preventa™ safety modules for automation platform . . . . . . . . .2/272 1 1 ...
Page 3
... Compact PLCs: b Designed for use with numerous machine safety functions and for the protection of personnel. b Designed for use in safety related parts of control systems up to category 4 conforming to EN 954- performance level “e” conforming to EN/ISO 13849-1, and up to SIL 3 conforming to EN/IEC 61508. ...
Page 4
... Designed for use with numerous machine safety functions and for the protection of personnel. b Designed for use in safety related parts of control systems up to category 4 conforming to EN 954- performance level “e” conforming to EN/ISO 13849-1, and up to SIL 3 conforming to EN/IEC 61508. 500 kB ...
Page 5
... The integrated switch (Special Switch) stores for a very short time and sends at very high speed the data provided by the inputs and outputs of the safety PLCs on the Ethernet network, while avoiding signal collisions and excessive amounts of data on the network ...
Page 6
... Line control is a means of short-circuit and line break monitoring. Using line control outputs enables SIL 3 (EN/IEC 61508) and category 4 (EN 954-1) safety to be achieved. The line control outputs send a high signal with a very short low signal, thus enabling a wiring anomaly (short-circuit, line break seen at the inputs of the safety PLCs ...
Page 7
... XPSMF2 and/or safety remote mixed I/O modules XPSMF3. The safety remote input, output and mixed I/O modules can be located within the vicinity of the machines to be monitored, thus reducing cabling. Communication between these safety remote I/O modules and safety PLCs XPSMF40pp is performed on an Ethernet network using the SafeEthernet safety protocol, via the integrated RJ45 switched Ethernet communications ports ...
Page 8
... Safety remote I/O modules XPSMF1/2/3. They communicate with safety PLCs XPSMF402p using the SafeEthernet protocol. 5 Graphic terminal XBTGT: Modbus® serial (RTU) client PROFIBUS DP, safety PLCs XPSMF4040 and XPSMF4042 are slaves of the Premium™ automation platform and Magelis ® graphic terminal. They are connected to the PROFIBUS DP network via their SUB-D 9-pin connector. ...
Page 9
... One SUB-D (9-pin female) connector for connection on PROFIBUS DP, with 2 process status LEDs the rear face: one removable plate with spring mounting for mounting rail. (1) Removable Screw and Cage clamp terminals are provided with compact safety PLCs XPSMF40. References: page 2/12 Dimensions, mounting: Connections: ...
Page 10
... LK/ACT Green Off No connection/link established. internal On Connection established/link established. Flashing Internal data exchange (speed 10…100 Mbps). Modbus® serial (RTU) LEDs on safety PLCs XPSMF4020/MF4022 COM Yellow Off No bus network signals being received or transmitted. On Bus network signals being received or transmitted. RDY Green Off Transmission power not available ...
Page 11
... Characteristics Environment Compact safety PLC type 1 1 Products designed for max. use in safety related parts of control systems (conforming to EN 954-1, EN/ISO 13849-1 and EN/IEC 61508) Product certifications Ambient air temperature Operating 2 2 conforming to EN/IEC 61131-2 Storage Relative humidity Degree of protection Enclosure ...
Page 12
... Cable Tightening torque connection Bared length (1) AWG: American Wire Gauge. (2) Removable Screw and Cage Clamp terminals provided with safety PLCs XPSMF40pp. Safety automation system solutions Preventa™ safety PLCs Compact, XPSMF40 XPSMF4000/MF4002, XPSMF4020/MF4022, XPSMF4040/MF4042 Integrated 2 RJ45 switched Ethernet communications ports ...
Page 13
... Configuration software 7 7 XPSMF4040 b Reference SSV1XPSMFWIN contains the full version of the programming software XPSMFWIN software for XPSMF4042 the XPSMF Safety PLCs. The XPSMFWIN is part of our Safety Suite and is not available separately Description Configuration software XPSMFWIN for programming compact safety PLCs ...
Page 14
... STN XBTGT2130, XBTGT2330 Color TFT XBTGT4330 7.5" Color TFT 10.4" Color STN XBTGT5p30 Color TFT 12.1" Color TFT XBTGT6330 15" Color TFT XBTGT7340 Safety automation system solutions Preventa™ safety PLCs Compact, XPSMF40 Output Nominal Nominal Auto-protect voltage power current reset ...
Page 15
... U to the end of the reference. (2) Requires adaptor XBTZG909. Presentation: Characteristics: page 2/4 page 2/10 2/14 Safety automation system solutions Preventa™ safety PLCs Compact, XPSMF40 Pre-fitted connectors 2 RJ45 connectors For connection to DTE (Data Terminal Equipment) 2 RJ45 connectors ...
Page 16
... Premium™ platform supply 3.94 100 (1) (2) 3.94 100 ( Premium™ rack 2 Premium™ supply 3 Premium™ CPU 4 Premium™ I/O module 5 Safety PLC XPSMF40pp (occupies 2 slots) 6 Premium™ As-interface master .24 6 5.49 139 .24 1. 2.91 74 INCHES Dual Dimensions: ...
Page 17
... XPSMF4000/MF4002 XPSMF4020/MF4022 Presentation: Characteristics: page 2/4 page 2/10 2/16 Safety automation system solutions Preventa™ safety PLCs Compact, XPSMF40 XPSMF4000/MF4002, XPSMF4020/MF4022, XPSMF4040/MF4042 Item Connection Connector A Supply Supply A B Digital Connector 1 Inputs or Outputs B Connector 2 C Connector 3 Connector Connector 6 Connector Line control ...
Page 18
... Either of the two switched Ethernet ports can be used to create a connection between the safety PLC and other safety related components (e.g other XPSMF safety PLCs or Safety Remote I/O modules) this can be established in a point to point way or via an Ethernet network. Either of the two switched Ethernet ports ...
Page 19
... The integrated switch (Special Switch) stores for a very short time and sends at very high speed the data provided by the inputs and outputs of the safety PLCs on the Ethernet network, while avoiding signal collisions and excessive amounts of data on the network. ...
Page 20
... Line control is a means of short-circuit and line break monitoring. Using line control outputs enables SIL 3 (EN/IEC 61508) and category 4 (EN 954-1) safety to be achieved. The line control outputs send a high signal with a very short low signal, thus enabling a wiring anomaly (short-circuit, line break seen at the inputs of the safety PLC inputs ...
Page 21
... XPSMF2 and/or safety remote mixed I/O modules XPSMF3. The safety remote input, output and mixed I/O modules can be located within the vicinity of the machines to be monitored, thus reducing cabling. Communication between these safety remote I/O modules and compact safety PLCs XPSMF31/30/35 is performed on an Ethernet network using the SafeEthernet safety protocol, via the Integrated RJ45 switched Ethernet communications ports ...
Page 22
... Safety remote I/O modules XPSMF1/2/3. They communicate with safety PLCs XPSMF3pp2 using the SafeEthernet protocol PROFIBUS DP, safety PLC XPSMF3542 is a slave of the Premium™ automation platform and Magelis ® graphic terminal connected to the PROFIBUS DP network via its SUB-D 9-pin connector (FB3). ...
Page 23
... Modbus® serial (RTU) (XPSMF3522). 11 One ground connection screw the top: one “Reset” button the rear face: one spring operated mounting device for mounting rail. (1) Removable screw terminals are provided with compact safety PLCs XPSMF31/30/35. References: page 2/27 Dimensions, mounting: Connections: ...
Page 24
... Description (continued) Safety automation system solutions Preventa™ safety PLCs Compact, XPSMF31/30/35 Status LED details Compact safety PLCs XPSMF31222, XPSMF3022 and XPSMF35pp LED Color Status Meaning FB1, FB2 – – Not used. FB3 Orange On Communication on Modbus® serial or PROFIBUS DP (1) active. ...
Page 25
... Characteristics Environment Compact safety PLC type 1 1 Products designed for max. use in safety related parts of control systems (conforming to EN 954-1, EN/ISO 13849-1 and EN/IEC 61508) Product certifications 2 2 Ambient air temperature For operation 3 3 conforming to EN 61131-2 For storage Relative humidity ...
Page 26
... LED display Communication Compatibility Ethernet network: safety communication using SafeEthernet protocol Transmission Communication ports Baud rate Structure Medium Ethernet network: Non-safety related communication using Modbus® TCP/IP protocol Connection Ports Number and type Baud rate Master/Slave Structure Medium Transparent Ready ® Class ...
Page 27
... For 2 cables of same diameter, flexible with plastic cable end Cable Tightening torque connection Bared length (1) AWG: American Wire Gauge (2) Removable screw terminals are provided with compact safety PLCs XPSMF31/30/35 Characteristics: References: page 2/24 page 2/27 2/26 Safety automation system solutions Preventa™ safety PLCs ...
Page 28
... HIMatrix® F30 and HIMatrix® F35 (manufactured by Hima, sold by Schneider Electric). Configuration software b Reference SSV1XPSMFWIN contains the full version of the programming software XPSMFWIN software for the XPSMF Safety PLCs. The XPSMFWIN is part of our Safety Suite and is not available seperately. Description Configuration software XPSMFWIN for ...
Page 29
... XBTGT4330 7.5" 10.4" Color STN 7 7 XBTGT5p30 8 8 12.1" Color TFT XBTGT6330 15" XBTGT7340 10 10 Characteristics: References: page 2/24 page 2/27 2/28 Safety automation system solutions Preventa™ safety PLCs Compact, XPSMF31/30/35 Output Nominal Nominal voltage power current 24...28 120 5 240 ...
Page 30
... Replacement parts (1) Cable conforming to standard EIA/TIA-568 category 5 and IEC 1180/EN 50 173 class D. For UL and CSA 22.1 approved cables, add the letter U to the end of the reference. (2) Requires adaptor XBTZG909. Safety automation system solutions Preventa™ safety PLCs Compact, XPSMF31/30/35 Pre-fitted connectors ...
Page 31
... Dimensions Dimensions XPSMF31222 1 1 2.44 .06 0. 1.5 ( 4.49 113 ( 2.62 66.5 (1) Removable screw terminals are provided with compact safety PLC XPSMF31222. XPSMF3022 4 4 2.44 0.52 . 1.5 ( 4.49 113 (1) 2. 66.5 (1) Removable screw terminals are provided with compact safety PLC XPSMF3022. XPSMF35pp ...
Page 32
... RJ45 socket (SafeEthernet protocol, Modbus® TCP/IP server protocol) r .89 22.5 min. Mounting in panel or enclosure .79 20 min. 3.94 100 min. (1) Prefabricated electrical ducting for passage of cables. Safety automation system solutions Preventa™ safety PLCs Compact, XPSMF31/30/35 Adaptor XPSMFADAPT r .89 22.5 min. 3.94 100 min. .79 20 min ...
Page 33
... Communication connection between the safety PLC (all XPSMF and other safety related components Safety PLCs and (e.g other XPSMF safety PLCs or Remote I/Os) Safety Remote I/O modules) this can be established in a point to point way or via an Ethernet network. Non-Safe ...
Page 34
... IP address etc. Either of the four switched Ethernet ports can be used create a connection between the safety PLC and other safety related components (e.g other XPSMF safety PLCs or Safety Remote I/O modules) this can be established in a point to point way or via an Ethernet network. ...
Page 35
... The integrated switch (Special Switch) stores for a very short time and sends at very high speed the data provided by the inputs and outputs of the safety PLC on the Ethernet network, while avoiding signal collisions and excessive amounts of data on the network ...
Page 36
... Line control is a means of short-circuit and line break monitoring. Using line control outputs enables SIL 3 (EN/IEC 61508) and category 4 (EN 954-1) safety to be achieved. The line control outputs send a high signal with a very short low signal, thus enabling a wiring anomaly (short-circuit, line break seen at the inputs of the safety PLCs ...
Page 37
... Safety inputs and outputs Programming automated safety functions Software XPSMFWIN (reference SSV1XPSMFWIN) running enables the programming of all safety remote I/O modules and the modular safety PLCs, as well as configuration of the communication settings. Safety inputs and outputs The modularity of the PLC XPSMF60 allows the user to select and install, in the six slots of the rack, various input, output and input/output cards to alter the number and type of safety inputs and/or outputs to be monitored ...
Page 38
... XPSMF1 and/or safety remote output modules XPSMF2 and/or safety remote mixed I/O modules XPSMF3. The safety remote input, output and mixed I/O modules can be located within the vicinity of the machines to be monitored, thus reducing cabling. Communication between these safety modules and the safety PLC XPSMF60 is performed on an Ethernet network using the SafeEthernet safety protocol, via the integrated RJ45 switched Ethernet communications ports ...
Page 39
... Compact safety PLC XPSMF35pp: Modbus® TCP/IP server Communication on Modbus® serial (RTU) fieldbus On Modbus® serial (RTU), the modular safety PLC is a slave of the Premium™ automation platform and Magelis ® graphic terminal connected to the Modbus® serial network via its SUB-D 9-pin connector (FB2). 7 ...
Page 40
... A grip to assist installation/removal of the power supply module. 6 Seven process status LEDs. 7 Four integrated RJ45 (type 10BASE-T/100BASE-TX) switched ports for Programming, and for Safety and non-safety related communication on Ethernet. (safety related using SafeEthernet protocol and Non-safety related using Modbus® TCP server protocol). ...
Page 41
... Pr Presentation: Characteristics: page 2/34 page 2/42 2/40 Safety automation system solutions Preventa™ safety PLCs Modular, XPSMF60 Rack, power supply and CPU LED details Power supply module XPSMFPS01 LED Color Status Meaning 24 VDC Green voltage present. Off No voltage. c 3.3 V voltage present. ...
Page 42
... Description (continued) Safety automation system solutions Preventa™ safety PLCs Modular, XPSMF60 Rack, power supply and CPU LED details (continued) Central processing unit XPSMFCPU22 LED Color Status Meaning RUN Green On Program in operation: CPU in STOP or RUN mode. Flashing A new programming system will be downloaded. ...
Page 43
... Characteristics Environment Modular safety PLC 1 1 Products designed for max. use in safety related parts of control systems (conforming to EN 954-1, EN/ISO 13849-1 and EN/IEC 61508) Product certifications 2 2 Ambient air temperature Operating conforming to EN 61131-2 Storage Relative humidity 3 3 Degree of protection Enclosure ...
Page 44
... Characteristics (continued) Communication (continuous) Compatibility Ethernet network: Non-safety related communication using Modbus® TCP/IP protocol Connection Ports Number and type Baud rate Master/Slave Structure Medium Transparent Ready ® Class Services Standard Ethernet TCP/IP communication services TCP port Max. number of Modbus® TCP/IP connections Modbus® ...
Page 45
... V power supply module (1) CPU (1) fitted with integrated RJ45 (type 10BASE-T/100BASE-TX) switched ports for Programming, and for Safety and non-safety related communication on Ethernet. (safety related using SafeEthernet protocol and Non-safety related using Modbus® TCP/IP server protocol SUB-D 9-pin port (FB2) for access to Modbus® ...
Page 46
... References (continued) Configuration software b Reference SSV1XPSMFWIN contains the full version of the programming software XPSMFWIN software for the XPSMF Safety PLCs. The XPSMFWIN is part of our Safety Suite and is not available seperately. Description Configuration software XPSMFWIN for programming modular safety PLCs CD-ROM + user manual ...
Page 47
... XBTGT5p30 8 8 12.1" Color TFT XBTGT6330 15" XBTGT7340 Presentation: Characteristics: page 2/34 page 2/42 2/46 Safety automation system solutions Preventa™ safety PLCs Modular, XPSMF60 Rack, power supply and CPU Output Nominal Nominal voltage power current 24...28 120 5 240 10 12 ...
Page 48
... Cable conforming to standard EIA/TIA-568 category 5 and IEC 1180/EN 50 173 class D. For UL and CSA 22.1 approved cables, add the letter U to the end of the reference. (2) Requires adaptor XBTZG909. 490 NAD 911 03 Safety automation system solutions Preventa™ safety PLCs Modular, XPSMF60 Rack, power supply and CPU ...
Page 49
... Pr Presentation: Characteristics: page 2/34 page 2/42 2/48 Safety automation system solutions Preventa™ safety PLCs Modular, XPSMF60 Rack, power supply and CPU 8.5 216 4xØ.28 4xØ7 4xØ.55 4xØ14 12.2 310 .35 9.41 9 239 Adaptor XPSMFADAPT: access to Modbus® ...
Page 50
... Either of the four switched Ethernet ports can be used to create a connection between the safety PLC and other safety related components (e.g other XPSMF safety PLCs or Safety Remote I/O modules) this can be established in a point to point way or via an Ethernet network Either of the four switched Ethernet ...
Page 51
... The “in rack” analog input card XPSMFAI801 is designed to manage up to: - category 4 conforming to EN 954-1, - performance level “e” conforming to EN/ISO 13849-1, - SIL 3 (safety integrity level) conforming to EN/IEC 61508 incorporates 8 analog inputs: v electrically isolated from the back plane bus of rack XPSMFGEH01, v configured by choice of connection for managing eight single-pole or four 2-pole functions ...
Page 52
... Transient deviation Value acquisition renewal Processing time Connections A B XPSMFAI801 Safety automation system solutions Preventa™ safety PLCs Modular, XPSMF60 “In rack” analog input card XPSMFAI801 8 single-pole inputs (± 0…20 mA 2-pole inputs (± 10 V), electrically isolated, configurable by choice of connection c 24, supplied by rack XPSMFGEH01 incorporating power supply module ...
Page 53
... The analog output card XPSMFAO801 is designed to manage up to: - category 4 conforming to EN 954-1, - performance level “e” conforming to EN/ISO 13849-1, - SIL 3 (safety integrity level) conforming to EN/IEC 61508 incorporates 8 configurable analog outputs (0…20 mA, 0… 10…+ 10 V): v For selection of the type of voltage/current measurement: a switch enables selection of 6 functions for each output channel ...
Page 54
... Effective Maximum Symmetrical tolerance Safety accuracy Processing time Connections A B XPSMFAO801 Safety automation system solutions Preventa™ safety PLCs Modular, XPSMF60 “In rack” analog output card XPSMFAO801 8 analog outputs c 24 (supplied by rack XPSMFGEH01 incorporating power supply module V XPSMFPS01) - 15…+ 20% V ± ...
Page 55
... The mixed counting input and digital output card XPSMFCIO2401 is designed to manage up to: - category 4 conforming to EN 954-1, - performance level “e” conforming to EN/ISO 13849-1, - SIL 3 (safety integrity level) conforming to EN/IEC 61508 incorporates 24-bit independent and configurable counting channels (one channel for counting and one channel for increasing or decreasing counting direction) configured using software XPSMFWIN ...
Page 56
... Minimum current Permissible current At state 0 Current power consumption Output connections XPS MFCIO2401 Safety automation system solutions Preventa™ safety PLCs Modular, XPSMF60 “In rack” mixed card: counting inputs/digital outputs XPSMFCIO2401 c 24 (supplied by rack XPSMFGEH01 incorporating power supply module V XPSMFPS01) - 15…+ 20% ° ...
Page 57
... The digital input card XPSMFDI2401 is designed to manage up to: - category 4 conforming to EN 954-1, - performance level “e” conforming to EN/ISO 13849-1, - SIL 3 (safety integrity level) conforming to EN/IEC 61508 incorporates 24 c 110 / a 127 V digital inputs that are configurable using software XPSMFWIN. b The card can be installed in rack XPSMFGEH01 as many times as required in the six slots available ...
Page 58
... Input current At state 1 Operational data LED display Connections XPS MFDI2401 Safety automation system solutions Preventa™ safety PLCs Modular, XPSMF60 “In rack” digital input card XPSMFDI2401 c 24 (supplied by rack XPSMFGEH01 incorporating power supply module V XPSMFPS01) - 15…+ 20% °F (°C) +32… + 140 (0…+ 60) ° ...
Page 59
... Line control is a means of short-circuit and line break monitoring. Using line control outputs enables SIL 3 (EN/IEC 61508) and category 4 (EN 954-1) safety to be achieved. The line control outputs send a high signal with a very short low signal, thus enabling a wiring anomaly (short-circuit, line break seen at the inputs of the safety PLCs ...
Page 60
... LED display Connections Safety automation system solutions Preventa™ safety PLCs Modular, XPSMF60 “In rack” digital input card XPSMFDI3201 c 24, supplied by rack XPSMFGEH01 incorporating power supply module V XPSMFPS01 - 15…+ 20% °F (°C) +32… + 140 (0…+ 60) °F (°C) -40… + 185 (- 40…+ 85) ...
Page 61
... Line control is a means of short-circuit and line break monitoring. Using line control outputs enables SIL 3 (EN/IEC 61508) and category 4 (EN 954-1) safety to be achieved. The line control outputs send a high signal with a very short low signal, thus enabling a wiring anomaly (short-circuit, line break seen at the inputs of the safety PLCs ...
Page 62
... Output Output Output Output 8 Safety automation system solutions Preventa™ safety PLCs Modular, XPSMF60 “In rack” digital I/O card XPSMFDIO241601 c 24, supplied by rack XPSMFGEH01 incorporating power supply module V XPSMFPS01 - 15…+ 20% °F (°C) +32… + 140 (0…+ 60) °F (°C) -40… + 185 (- 40…+ 85) Shielded dual twisted pair cable recommended to provide protection against electromagnetic interference, or Ø ...
Page 63
... EN 954-1, - performance level “e” conforming to EN/ISO 13849-1, - SIL 3 (safety integrity level) conforming to EN/IEC 61508 incorporates 8 relay safety outputs (3.15 A fuse) that are configurable using software XPSMFWIN. b The card can be installed in rack XPSMFGEH01 as many times as required in the six slots available. ...
Page 64
... XPSMFGEH01 incorporating power supply module V XPSMFPS01 - 15…+ 20% °F (°C) + 32… + 122 (0…+ 50) (1) °F (°C) - 40… + 185 (- 40…+ 85) 8 relay outputs, relay hard contact, with N.O. contact 2 safety relays with positively guided contacts IP 40 Silver alloy, gold flashed ms 30 approx approx. ...
Page 65
... Communication on network and bus To communicate, Preventa™ compact and modular safety PLCs XPSMF are fitted with: b Integrated RJ45 Ethernet switched ports for transfer Safety and Non- safety related data (Safety Related using SafeEthernet protocol, Non-Safety Related using Modbus® TCP/IP protocol), b and/or serial communication ports for transferring non safety related data ...
Page 66
... Premium™ processor TSX P57 p634M/p623M or module TSX ETY 4103 on Premium™ automation platform: Modbus® TCP/IP client (master). 2 Graphic supervision terminal XBTGT5230: Modbus® TCP/IP client (master). 3 Modular safety PLC XPSMF60: Modbus® TCP/IP server (slave). 4 Safety remote I/O modules XPSMF1/2/3. 5 Graphic supervision terminal XBTGT2130: Modbus® TCP/IP client (master). ...
Page 67
... Modular safety PLC XPSMF60, Modbus® serial (RTU) slaves, Modbus® TCP/IP server. 14 Direct connection cables XPSMCSCY for safety PLCs to Premium™ module TSX SCY 21601, length 1 ft (0.3 m). 15 Connector XPSMFADAPT (RJ45/SUB-D 9-pin male) for connector FB2 or FB3, depending on PLC. ...
Page 68
... PROFIBUS module TSX PBY 100 on Premium™ processor: PROFIBUS DP master. 4 Connecting cable TSX PBS CA p00, lengths 328 and 1312 ft (100 and 400 m). 5 Connector 490 NAD 911 03 (SUB-D 9-pin male) on the FB3 connector of safety PLC XPSMF3542 or on the “PROFIBUS” connector of safety PLC XPSMF4040/MF4042. ...
Page 69
... Reference b Reference SSV1XPSMFWIN contains the full version of the programming software XPSMFWIN software for the XPSMF Safety PLCs. The XPSMFWIN is part of our Safety Suite and is not available separately. Description 4 4 Configuration software XPSMFWIN for programming compact XPSMF40pp, XPSMF3p and modular XPSMF60 safety PLCs ...
Page 70
... Peer-Peer communication enables data between two or more safety PLCs to be communicated safely. The connectivity of all the equipment enables centralised or decentralised networks to be established. It also enables safety PLCs and safety remote I/O modules to be connected anywhere on the network with only the assigning address, to each module, in the software. ...
Page 71
... Safety automation system solutions Programming software XPSMFWIN for Preventa™ compact and modular safety PLCs XPSMF Structure window 1 1 Configuration Resource folder Communication protocols. 4 Remote I/O folder Remote I/O type Components and modules. 7 Resource type The structure window displays the hierarchical structure of the project. ...
Page 72
... PLC remote inputs/outputs can be assigned to each safety PLC. Once all the safety PLCs and remote I/Os have been selected, the signals can be simply connected to the relevant safety modules. The “drag and drop” function enables defining of the inputs and outputs. ...
Page 73
... Modbus® Slave. Modbus® serial (RTU) The XPSMF range of safety PLCs (XPSMFCPU22, XPSMF402p, XPSMF352p and XPSMF3022) allow the communication of non safety related data on a Modbus® serial (RTU) link. On the Modbus® serial network, a master can read the data provided by several slaves on a network segment ...
Page 74
... Select Protocols / New / PROFIBUS DP slave from the protocol tag of a resource. The PROFIBUS DP Slave menu contains the following fields: v Connect signals tab: for connecting the inputs and outputs to and from the safety PLC, and predefined signals for diagnostics. v Import and Export tool: used for importing and exporting the signal list to/from a ...
Page 75
... Location: within the vicinity of machines to be monitored. b Extension of the I/O capacity of compact and modular safety PLCs. b Designed for use in safety related parts of control systems up to category 4 conforming to EN 954- performance level “e” conforming to EN/ISO 13849-1, and up to SIL 3 conforming to EN/IEC 61508. ...
Page 76
... Yes, access to network via integrated 2 RJ45 switched Ethernet communications ports XPSMF2DO801 XPSMF2DO1602 2/85 (1) With 500 W jumper (2) Configurable for Line control. (3) Removable screw terminal blocks are provided with safety remote I/O modules XPSMF1/2/ (Safety Extra Low Voltage) 8, not electrically isolated 16, not electrically isolated 1 ...
Page 77
... The integrated switch (Special Switch) stores for a very short time and sends at very high speed the data provided by the inputs of the safety module on the Ethernet network, while avoiding signal collisions and excessive amounts of data on the network ...
Page 78
... Emergency loading of the operating system is active. BL Orange Flashing COM in INIT_Fail state. RJ45 Green On Full duplex mode operation. Flashing Signal collision. Off Half duplex mode operation, no collision. Yellow On Connection established. Flashing Interface active. (1) Removable screw terminals are provided with safety input module XPSMF1DI1601 ...
Page 79
... See page 2/26 for wire sizes of the various connector types. Integrated 2 RJ45 switched Ethernet communications ports Mbps 100 Half duplex, 10 Full duplex, Autonegotiation 10BASE-T/100BASE-TX Dual twisted pair cable, category 5D or better (Ethernet) Safety remote input module ( supply) For use with Digital Line inputs control ...
Page 80
... Dimensions, connections Dimensions XPSMF1DI1601 .51 .06 2.44 .06 1 1.5 (1) 4.45 113 (1) 2.62 66.5 (1) Removable screw terminals are provided with safety input module XPSMF1DI1601. Connections XPSMF1DI1601 24V DC RUN ERROR PROG FORCE FAULT OSL BL LS 10/100BaseT 10/100BaseT Safety automation system solutions Preventa™ safety PLCs ...
Page 81
... The integrated switch (Special Switch) stores for a very short time and sends at very high speed the data provided by the outputs of the safety modules on the Ethernet network, while avoiding signal collisions and excessive amounts of data on the network ...
Page 82
... Safety communication on Ethernet network The safety remote output modules XPSMF2DOpppp incorporate two RJ45 (type 10BASE-T/100BASE-TX) integrated switched ports, that enable communication on the Ethernet network using SafeEthernet communication protocol and therefore, data exchange with compact or modular safety PLCs XPSMF. ...
Page 83
... On the top: one “Reset” button the rear face: one spring operated mounting device for mounting rail (1) Removable screw terminals are provided with the safety output modules XPSMF2. Dimensions, mounting: page 2/86 and 2/87 for connection of digital outputs, with output status LED (1) for supply. ...
Page 84
... Description (continued) Safety automation system solutions Preventa™ safety PLCs Compact and modular Safety remote output modules XPSMF2 Status LED details Safety remote output modules XPSMF2DOpppp LED Color Status Meaning Outputs Orange On Outputs active. 1… voltage present. 24 VDC Green On Off No voltage. ...
Page 85
... Switching capacity (non inductive 127 V Contact material Mechanical life 9 9 Electrical life Communication Ethernet network: safety communication using SafeEthernet protocol Transmission Communication ports 10 10 Baud rate Structure Medium Characteristics: References: page 2/84 page 2/85 2/84 Safety automation system solutions Preventa™ safety PLCs ...
Page 86
... Products referenced XPSMF2pppppp are marked HIMatrix® F2 DO... (manufactured by Hima, sold by Schneider Electric). Safety automation system solutions Preventa™ safety PLCs Compact and modular Safety remote output modules XPSMF2 Safety remote output modules ( supply) For use with Outputs Ports Digital Relay Safety PLCs, 4 – ...
Page 87
... Dimensions Dimensions XPSMF2DO401 1 1 .51 2.44 . 1.5 ( 4.45 113 ( 2.62 66.5 (1) Removable screw terminals are provided with the safety output modules XPSMF2DO401. XPSMF2DO1601 3.23 .51 . 1.5 (1) 4.45 113 5 5 (1) 3.41 86 (1) Removable screw terminals are provided with the safety output modules XPSMF2DO1601 Characteristics: ...
Page 88
... Dimensions (continued) Dimensions XPSMF2DO801 .51 .86 . 1.5 (1) 4.45 113 (1) 3.41 86.5 (1) Removable screw terminals are provided with the safety output modules XPSMF2DO801. XPSMF2DO1602 .51 3.90 . 1.5 (1) 4.45 113 (1) 4.47 113.5 (1) Removable screw terminals are provided with the safety output modules XPSMF2DO1602. RJ45 connector for access to Ethernet network (SafeEthernet protocol) ...
Page 89
... L- Type Function Integrated 2 RJ45 Either of the two switched Ethernet ports can be used to create a connection between the safety switched Ethernet remote I/O and the programming terminal in a point to point or via an Ethernet network for setting the Communication IP address ports Either of the two switched Ethernet ports can be used to create a connection between the safety PLC and other safety related components (e ...
Page 90
... Function Either of the two switched Ethernet ports can be used to create a connection between the safety remote I/O and the programming terminal in a point to point or via an Ethernet network for setting the IP address Either of the two switched Ethernet ports can be used to create a connection between the safety PLC and other safety related components (e ...
Page 91
... Safety remote mixed I/O modules XPSMF3 Presentation XPSMF3DIO/AIO are compact safety remote input/output modules which are designed to extend the I/O capacity of safety PLCs XPSMF, either compact or modular, to which they are associated. The communication with either the compact or modular safety PLCs is managed via one of its’ ...
Page 92
... The integrated switch (Special Switch) stores for a very short time and sends at very high speed the data provided by the inputs and outputs of the safety modules on the Ethernet network, while avoiding signal collisions and excessive amounts of data on the network. ...
Page 93
... Line control is a means of short-circuit and line break monitoring. Using line control outputs enables SIL 3 (EN/IEC 61508) and category 4 (EN 954-1) safety to be achieved. The line control outputs send a high signal with a very short low signal, thus enabling a wiring anomaly (short-circuit, line break seen at the inputs of the safety modules ...
Page 94
... Ethernet network and for configuring IP address. 7 One ground connection screw. 8 One “Reset” button (on the top the rear face: one spring operated mounting device for mounting rail. 4 (1) Removable screw terminals are provided with the safety remote mixed I/O modules XPSMF3DIO/AIO ...
Page 95
... References: page 2/95 page 2/97 2/94 Safety automation system solutions Preventa™ safety PLCs Compact and modular Safety remote mixed I/O modules XPSMF3 Status LED details Safety remote mixed I/O modules XPSMF3pIOppppp LED Color Status Meaning voltage present. 24 VDC Green On Off No voltage ...
Page 96
... Characteristics Characteristics Safety remote mixed I/O module type Supply voltage Voltage limits Ambient air temperature For operation For storage Degree of protection Response time Maximum current power consumption External fuse Backup battery Connections Digital inputs Safety remote mixed I/O module type Number ...
Page 97
... V mA 0/4…23, with 500 W jumper MW 2 984 ft (300 m) y 500 15 12-bit ± XPSMF3AIO8401 4 non safety outputs with breaking of safety common mA 4…20 mA 0…20 600 max. W 984 ft (300 m) 12-bit ± XPSMF3DIO8801 XPSMF3DIO16801 XPSMF3DIO20802 XPSMF3AIO8401 Integrated 2 RJ45 switched Ethernet communications ports ...
Page 98
... References References Safety remote mixed I/O modules ( supply) For use with Safety PLCs, modular XPSMF60 or compact XPSMF40 and XPSMF31/30/35 XPSMF3DIO8801 XPSMF3DIO16801 XPSMF3DIO20802 Connecting cables XPSMF3AIO8401 Description Products referenced XPSMF3pppppp are marked Ethernet network HIMatrix® F3... (manufactured by connecting cables Hima, sold by Schneider Electric). ...
Page 99
... Dimensions XPSMF3DIO8801 .51 2. (1) 4.45 113 2 2 (1) 2.62 66 (1) Removable screw terminals are provided with the safety remote mixed I/O modules XPSMF3DIO8801. XPSMF3DIO16801 3.23 . (1) 4.45 113 5 5 (1) 3.41 86 (1) Removable screw terminals are provided with the safety remote mixed I/O modules XPSMF3DIO16801. ...
Page 100
... XPSMF3DIO20802 .51 2.44 . 1.5 (1) 4.45 113 (1) 2.62 66.5 (1) Removable screw terminals are provided with the safety remote mixed I/O modules XPSMF3DIO20802. XPSMF3AIO8401 .51 3.66 . 1.5 (1) 4.45 113 (1) 3.84 97.5 (1) Removable screw terminals are provided with the safety remote mixed I/O modules XPSMF3AIO8401. ...
Page 101
... L- Reference pole Function Integrated 2 RJ45 Either of the two switched Ethernet ports can be used switched Ethernet to create a connection between the safety remote I/O Communication and the programming terminal in a point to point or via ports an Ethernet network for setting the IP address Integrated 2 RJ45 Either of the two switched Ethernet ports can be ...
Page 102
... Ethernet network for setting the IP address Either of the two switched Ethernet ports can be used to create a connection between the safety PLC and other safety related components (e.g other XPSMF safety PLCs or Safety Remote I/O modules) this can be established in a point to point way or via an Ethernet network. 2/101 1 ...
Page 103
... IP address Either of the two switched Ethernet ports can be used to create a connection between the safety PLC and other safety related components (e.g other XPSMF safety PLCs or Safety Remote I/O modules) this can be established in a point to point way or via an Ethernet network. Connections: ...
Page 104
... IP address Either of the two switched Ethernet ports can be used to create a connection between the safety PLC and other safety related components (e.g other XPSMF safety PLCs or Safety Remote I/O modules) this can be established in a point to point way or via an Ethernet network. 2/103 ...
Page 105
... Page 2/104 Safety automation system solutions Preventa™ safety controllers Controllers for monitoring 2 independent safety functions simultaneously. User selection of 2 functions from a choice of 15. Programmable from front cover of controller. v Emergency stop monitoring v Switch monitoring v Enabling switch monitoring v Sensing mat or edges monitoring v Light curtain monitoring, relay output type v etc ...
Page 106
... UL, CSA, TÜV 4 N.O. (2 N.O. per function solid-state 1 “muting” signalling output LED display on front cover Via SUB-D 9-pin male connector, only on XPSMC16ZC and XPSMC32ZC Via SUB-D 9-pin female connector, only on XPSMC16ZP and XPSMC32ZP Via RJ45 connector, on all controllers XPSMCppZp XPSMC 2/124 0 1 ...
Page 107
... With pre-defined functions These 15 pre-programmed safety functions provide a solution for the majority of safety applications up to level 4 conforming to the standard EN 954-1/ISO 13849-1, for example: monitoring Emergency stops, limit switches, safety mats and sensing edges, enabling switches, coded magnetic switches, type 4 relay output light curtains conforming to EN/IEC 61496-1 (for example, light curtains type XUS L ...
Page 108
... Characteristics Characteristics Module type Conformity to standards Product certifications Product designed for max. use in safety related parts of control systems (conforming to EN 954-1/ISO 13849-1) Supply Voltage limits Power consumption Module inputs fuse protection Start button monitoring Control unit voltage Between input terminals C1-I1, C2-I2, C3-I3, C4-I4, C5-I5 or C6-I6 ...
Page 109
... XPSMP11123P Presentation: Characteristics: page 2/106 page 2/107 2/108 Safety automation system solutions Preventa™ safety controllers type XPSMP With pre-defined functions Type of Number Additional terminal of safety outputs block circuits connection Integrated 3 N.O. per 3 solid-state in module function (6 N.O. total) Removable 3 N.O. per ...
Page 110
... AM1 DP200 rail mounting XPSMPppppP 3.90 99 4.49 1.77 114 45 1-2-3 Function 1 configuration code. 4 K1/K2 status (function 1, N.O. safety outputs closed). 5-6-7 Function 2 configuration code. 8 K3/K4 status (function 2, N.O. safety outputs closed). 9 Supply voltage A1-A2. 10 Fault. 11 Function 1 configuration. 12 Function 2 configuration. F1, F2, OK: Configuration buttons 3.90 99 ...
Page 111
... Input 2, ESC C2-I2, (C5-I5) Start button C3-I3, (C6-I6) N.O. output 13-14/23-24/ 33-34, (43-44/53-54/63-64 Signalling output Y84, (Y94) Presentation: Characteristics: page 2/106 page 2/107 2/110 Safety automation system solutions Preventa™ safety controllers type XPSMP With pre-defined functions K11 Start F1 ( K12 ESC ...
Page 112
... Guard closed Guard open Input 1 C1-I1, (C4-I4) Input 2 C2-I2, (C5-I5) Start button C3-I3, (C6-I6) N.O. output 13-14/23-24/ 33-34, (43-44/53-54/63-64) Signalling output Y84 start-up (1) (Y94) Safety automation system solutions Preventa™ safety controllers type XPSMP With pre-defined functions Start ( K11 K12 ESC ...
Page 113
... Input 2 C2-I2, (C5-I5) Start button C3-I3 (C6-I6) N.O. output 13-14/23-24/ 33-34, (43-44/53-54/63-64) Signalling output Y84, (Y94) No start-up (1) Presentation: Characteristics: page 2/106 page 2/107 2/112 Safety automation system solutions (continued) Preventa™ safety controllers type XPSMP With pre-defined functions Start ( K11 K12 S2 ESC Function 1 ...
Page 114
... Input 2 C2-I2, (C5-I5) Start button C3-I3, (C6-I6) N.O. output 13-14/23-24/ 33-34, (43-44/53-54/63-64) Signalling output Y84, (Y94) No start-up (1) Presentation: Characteristics: page 2/106 page 2/107 Safety automation system solutions Preventa™ safety controllers type XPSMP With pre-defined functions (1) Start S3 F1 K11 K12 ESC ...
Page 115
... V (1) If sensors S4 and S5 are not used, terminals C4-l4 and C5-l5 must be linked. (2) Safety outputs for tool zone. (3) Safety outputs for rear access safety doors configuration mode 9, the N.C. contacts of the relays or contactors controlled via outputs 43-44, 53-54, 63-64 cannot be monitored by the feedback loop (ESC). ...
Page 116
... Wiring diagrams (continued) XPSMP Enabling switch monitoring, safety mat monitoring Configuration 10 (enabling switch monitoring, with or without start-up preparation) = function 1. Configuration 11 (safety mat monitoring, automatic or unmonitored start) = function S12 Enabling switch Logic channel 1 Logic channel S45 XY2 TP Safety mat (1) Automatic start. (2) Function 1 safety outputs. ...
Page 117
... Wiring diagrams XPSMP Safety mat monitoring, light curtain monitoring 1 1 Configuration 12 (sensing mat monitoring, monitored start) = function 1. Configuration 13 (light curtain monitoring, monitored start; synchronization time = 0 function Sensing mat S12 XY2 Logic channel Logic channel Light curtain S45 OSSD1 (1) Function 1 safety outputs. ...
Page 118
... Input 1 C1-I1, (C4-I4) Input 2 C2-I2, (C5-I5) Start button C3-I3, (C6-I6) N.O. output 13-14/23-24/ 33-34, (43-44/53-54/63-64) Signalling output Y84, t < < 1,5 s (Y94) Safety automation system solutions Preventa™ safety controllers type XPSMP With pre-defined functions (1) Start F1 S3 K11 K12 ESC ...
Page 119
... Configurable Safety Safety Communication via controllers inputs outputs (1) CANopen bus Profibus bus Modbus® serial XPSMC16Z – XPSMC16ZC Yes, slave XPSMC16ZP – XPSMC32Z – XPSMC32ZC Yes, slave XPSMC32ZP – Line control The safety inputs are supplied by the various control outputs monitor for short-circuits between the inputs, short-circuits between each input and ground or the presence of residual voltages ...
Page 120
... The safety functions are: b certified in accordance with EN 954-1/EN/ISO 13849-1 and IEC 61508, b configurable in controller XPSMC using XPSMCWIN software. All 8 safety outputs are suitable for use in safety related parts of control systems conforming to category 954-1/EN/ISO 13849-1 and each output can disconnect one of its safety circuits. ...
Page 121
... ATV 71 TeSys U Premium™ automation platform Configurable controller XPSMC16ZP, MC32ZP 6 6 Premium™ automation platform 7 7 Configurable controllers XPSMC16Zp/MC32Zp slaves of the Modbus® serial link Presentation: Characteristics: page 2/118 page 2/122 2/120 Safety automation system solutions Preventa™ configurable safety controllers ...
Page 122
... Two LEDs for CANopen or Profibus connection status. (1) 3 SUB-D 9-pin male connector for connection on CANopen bus (XPSMC16ZC/ MC32ZC) or SUB-D 9-pin female connector for connection on Profibus bus (XPSMC16ZP/ MC32ZP). 4 Solid-state safety output and “muting” indicator light terminals. 5 Power supply ( and relay safety output terminals. ...
Page 123
... Safety automation system solutions Preventa™ configurable safety controllers type XPSMC XPSMC16Z and MC32Z, XPSMC16ZC and MC32ZC, XPSMC16ZP and MC32ZP EN/IEC 60204-1, EN 1760-1/ISO 13856-1, EN/IEC 60947-5-1, EN/IEC 61496-1, EN 574/ISO 13851, EN 954-1/EN/ISO 13849-1, IEC 61508 UL, CSA, TÜV Category 4 max. (EN 954-1/EN/ISO 13849-1), SIL 3 max. (IEC 61508 ± ...
Page 124
... Slave 14 words By included dual port memory: only data addresses, diagnostics, but no baud rates Kbps 20, 50, 125, 250, 500, 800 Mbps 1 1…127 XPSMC16ZP, XPSMC32ZP 1 x SUB-D 9-pin female Slave 14 words By included dual port memory: only data addresses Mbps 12 1…125 Separate plug-in screw connector XPSMCTSpp (1) Solid or flexible cable: 24-12 AWG (0.2… ...
Page 125
... Plug-in connectors for configurable safety controllers (1) Description For use with Screw XPSMC16Z, MC16ZC, MC16ZP connectors XPSMC32Z, MC32ZC, MC32ZP Spring clip XPSMC16Z, MC16ZC, MC16ZP connectors XPSMC32Z, MC32ZC, MC32ZP Configuration software Description Operating Details system (2) Configuration Windows® Software available software for 2000, ...
Page 126
... TSX CAN TDM4 Accessories (1) Regulated switch mode power supply, single-phase ( ordered separately. (2) The converter TSX CUSB485 is installed using Driver Pack V2.3. This “driver” is available on the Safety Suite V2 software pack or downloadable from our site: www.schneider-electric.com Dimensions, mounting ABL 8RPS24100 XPSMCppZp (1) 6.02 in (153 mm) with screw connector XPSMCTSpp. 5.96 in (151.4 mm) with spring clip connector XPSMCTCpp. ...
Page 127
... Stop category 0 Relay outputs K3/K4 Stop category 0…300 s 1 Key delay time 10 10 Presentation: Characteristics: page 2/118 page 2/122 2/126 Safety automation system solutions Preventa™ configurable safety controllers Type XPSMC Control outputs Emer. Emer. Emer. stop stop stop … I16 XPS MC µ ...
Page 128
... Emergency stop 1 Input Emergency stop 2 Input Emergency stop 2 Input Start Output O1 Stop category 0 Output O2 Stop category 0…300 s 1 Key delay time Safety automation system solutions Preventa™ configurable safety controllers Type XPSMC Control outputs S2 S3 Emer. Start stop 2 … I16 XPS MC ...
Page 129
... Mushroom head 2 Input 2 opening 9 9 Output No start-up 1 Key delay time 10 10 Presentation: Characteristics: page 2/118 page 2/122 2/128 Safety automation system solutions (continued) Preventa™ configurable safety controllers Type XPSMC Mush- Mush- room room head 1 head … I16 I5 XPS MC µ µ ...
Page 130
... Wiring diagrams (continued) Guard monitoring with 1 safety limit switch Category 1 conforming to standard EN 954-1. Wiring diagram 230 (1) Guard closed µ Logic µ GND GND GND 0 V (1) Technical characteristics for maximum rating of fuses, see page 2/122. (2) Only applicable to XPSMC32Zp. Functional diagrams Start test = NO ...
Page 131
... Wiring diagrams Guard monitoring with 2 safety limit switches Category 4 conforming to standard EN 954- Wiring diagram 230 ( Logic GND ESC = external start conditions EDM = external devices monitoring (1) Technical characteristics for maximum rating of fuses, see page 2/122. (2) Only applicable to XPSMC32Zp Presentation: Characteristics: page 2/118 ...
Page 132
... Wiring diagrams (continued) Guard monitoring with 2 safety limit switches Functional diagrams Start test = NO Automatic start Start-up Guard closed Input Limit switch 1 Input Limit switch 2 Input EDM Output t < t EDM Rising edge monitored start Start-up Guard closed Input Limit switch 1 Input Limit switch 2 ...
Page 133
... Wiring diagrams Guard monitoring with 2 safety limit switches, with guard locking Category 4 conforming to standard EN 954- Wiring diagram 230 ( Logic A2 GND ESC = external start conditions EDM = external devices monitoring (1) Technical characteristics for maximum rating of fuses, see page 2/122. (2) Only applicable to XPSMC32Zp Presentation: ...
Page 134
... Wiring diagrams (continued) Guard monitoring with 2 safety limit switches, with guard locking Functional diagrams Start test = NO Automatic start Start-up Guard closed Input Limit switch 1 Input Limit switch 2 Input Locking Output Rising edge monitored start Start-up Guard closed Input Limit switch 1 Input ...
Page 135
... EDM = external devices monitoring (1) Technical characteristics for maximum rating of fuses, see page 2/122. (2) Only applicable to XPSMC32Zp Presentation: Characteristics: page 2/118 page 2/122 2/134 Safety automation system solutions (continued) Preventa™ configurable safety controllers Type XPSMC S4 Open ESC S2 S3 K01 K02 S1 Start EDM ...
Page 136
... Limit switch 1 Input Limit switch 2 Input Valve monitoring Input Start Output 1 Key 0 t sync. = synchronization time Safety automation system solutions Preventa™ configurable safety controllers Type XPSMC (continued) Start test = YES Automatic start Start-up Guard Guard open closed Input Limit switch 1 Input Limit switch 2 t < ...
Page 137
... Wiring diagrams Non-contact safety interlock (magnetic switch) monitoring Wiring diagram 1 1 230 ( Logic GND ESC = external start conditions EDM = external devices monitoring (1) Technical characteristics for maximum rating of fuses, see page 2/122. (2) Only applicable to XPSMC32Zp Presentation: Characteristics: page 2/118 page 2/122 2/136 ...
Page 138
... Wiring diagrams (continued) Non-contact safety interlock (magnetic switch) monitoring Functional diagrams Start test = NO Automatic start Start-up Magnet Magnet present not present Input N.C. Input N.O. t < t sync. Input EDM Output t < t EDM EDM t > t EDM Rising edge monitored start Start-up Magnet ...
Page 139
... Technical characteristics for maximum rating of fuses, see page 2/122. (2) Only applicable to XPSMC32Zp Presentation: Characteristics: page 2/118 page 2/122 2/138 Safety automation system solutions (continued) Preventa™ configurable safety controllers Type XPSMC S1 ESC K01 S2 K02 Start Sensing mat EDM … I16 ...
Page 140
... Input EDM Output t < t EDM 1 Key 0 EDM = external devices monitoring t EDM = maximum monitoring time of external devices Safety automation system solutions Preventa™ configurable safety controllers Type XPSMC Sensing mat Sensing mat activated not activated EDM t > t EDM Sensing mat Sensing mat ...
Page 141
... Technical characteristics for maximum rating of fuses, see page 2/122. (2) Only applicable to XPSMC32Zp Presentation: Characteristics: page 2/118 page 2/122 2/140 Safety automation system solutions (continued) Preventa™ configurable safety controllers Type XPSMC (1) (2) ESC ESPE S1 K01 OSSD1 OSSD2 Start (1) (2) K02 I1 I2 ...
Page 142
... Output t < t EDM 1 0 Key EDM = external devices monitoring t EDM = maximum monitoring time of external devices t sync. = synchronization time Safety automation system solutions Preventa™ configurable safety controllers Type XPSMC (continued) Start test = YES Automatic start Rising Light curtain edge Light curtain ...
Page 143
... OSSD1/OSSD2 = output signal switching device (1) Technical characteristics for maximum rating of fuses, see page2/122. (2) Only applicable to XPSMC32Zp Presentation: Characteristics: page 2/118 page 2/122 2/142 Safety automation system solutions (continued) Preventa™ configurable safety controllers Type XPSMC + ( ) ESPE ESC S1 K01 OSSD1 OSSD2 Start (–) (1) (2) K02 … ...
Page 144
... Output t < t EDM 1 0 Key EDM = external devices monitoring t EDM = maximum monitoring time of external devices t sync. = synchronization time Safety automation system solutions Preventa™ configurable safety controllers Type XPSMC (continued) Start test = YES Automatic start Rising Light curtain edge Light curtain ...
Page 145
... Only one “Zero speed detection” function can be connected to an XPSMC controller, and only to the inputs i1 and i2. Functional diagram Sensor control 8 8 Sensor B1 Sensor Presentation: Characteristics: page 2/118 page 2/122 2/144 Safety automation system solutions (continued) Preventa™ configurable safety controllers Type XPSMC B2 + – – A (3) I3 … I16 I1 I2 XPS MC µ µ ...
Page 146
... Input - Valve B3 (closing/opening) t < t sync. Output Closing of press Output Opening of press 1 0 Key BDC = Bottom Dead Center TDC = Top Dead Center t sync. = synchronization time Safety automation system solutions Preventa™ configurable safety controllers Type XPSMC + – Closing Opening – of press of press A + – ...
Page 147
... Wiring diagrams Monitoring safety stop at top dead center on eccentric press b Category 4 conforming to standard EN 954- This function consists of several monitoring modes including: v Safety stop at top dead center v monitoring braking travel option, dynamic monitoring of doubled-bodied solenoid valves Wiring diagram 2 2 230 ( Mush- room ...
Page 148
... Wiring diagrams (continued) Monitoring safety stop at top dead center on eccentric press Functional diagram in adjust mode Emergency Selector stop Adjust Reset Input - N.O. Mushroom head 1 Input - N.C. Input - N.O. Mushroom head 2 Input - N.C. Input - Emergency stop Channel 1 Input - Emergency stop Channel 2 Input - OTS ...
Page 149
... Wiring diagrams Monitoring safety stop at top dead center on eccentric press Functional diagram in jog mode 1 1 Emergency Selector stop Reset 2 2 Input - N.O. Mushroom head 1 Input - N.C. Input - N.O. Mushroom head 2 Input - N. Input - Emergency stop Channel 1 Input - Emergency stop Channel Input - OTS ...
Page 150
... Wiring diagrams (continued) Monitoring safety stop at top dead center on eccentric press Functional diagram in automatic continuous run mode Emergency Selector Start main stop Continuous movement Reset run Stop at TDC Input - N.O. Mushroom head 1 Input - N.C. Input - N.O. Mushroom head 2 Input - N.C. Input - Emergency stop ...
Page 151
... Input Control signal Output Time delay Key Presentation: Characteristics: page 2/118 page 2/122 2/150 Safety automation system solutions (continued) Preventa™ configurable safety controllers Type XPSMC S1 Control signal I1 I2 … I16 XPS MC µ µC 2 Chnl. 1 Chnl. 1 Chnl. 1 Chnl. 2 Chnl. 2 Chnl. 2 ...
Page 152
... Only applicable to XPSMC32Zp. (3) A light curtain with relay outputs can also be used with the “Muting” function. (4) Only one “Muting” function can be connected to an XPSMC controller. (5) Example using 2 safety outputs to control 2 contactors linked to one safety function. Functional diagram Start ESPE “ ...
Page 153
... Closing enabling switch 13- Input Opening enabling switch 21- Output 1 0 Key enabling time 10 10 Presentation: Characteristics: page 2/118 page 2/122 2/152 Safety automation system solutions (continued) Preventa™ configurable safety controllers Type XPSMC Validation XPS MC µ µC 2 Chnl. 1 Chnl. 1 Chnl. 1 Chnl. 2 Chnl. 2 Chnl ...
Page 154
... Only applicable to XPSMC32Zp. Functional diagram Start-up Enabling switch Position 1 Input Closing enabling switch 1-2 Input Opening enabling switch 5-6 Input Closing enabling switch 3-4 Output 1 Key enabling time Safety automation system solutions Preventa™ configurable safety controllers Type XPSMC XPS MC Sub Chnl ...
Page 155
... Closing valve (1) Opening valve (1) Closing + Opening valve (1) Output - opening Output - closing 10 10 Overtravel OK (1) Not used. Key Presentation: Characteristics: page 2/118 page 2/122 2/154 Safety automation system solutions (continued) Preventa™ configurable safety controllers Type XPSMC B3 + Closing Opening S1 S2 command command – – ...
Page 156
... Opening valve Opening + closing valve Output - opening Output - closing Overtravel Key (1) Not used. Safety automation system solutions Preventa™ configurable safety controllers Type XPSMC Hydraulic press, mode = jog Emergency stop Adjust mode Jog mode Automatic mode Hydraulic pump (1) Opening command (1) Closing ...
Page 157
... B1 = sensor at tooth wheel in cam switch mechanism (1) Technical characteristics for maximum rating of fuses, see page 2/122. (2) Only applicable to XPSMC32Zp (I17…I32 Presentation: Characteristics: page 2/118 page 2/122 2/156 Safety automation system solutions (continued) Preventa™ configurable safety controllers Type XPSMC S4 + – A OTS S9 S10 ...
Page 158
... Functional diagrams Eccentric press: Jog Emergency stop Adjust mode Jog mode Continuous mode Automatic continuous mode Safety device + start t < t tot. Safety device for automatic continuous mode (1) Shaft monitoring sensor OTS UN PSV1 PSV2 Continuous function deactivated (1) Reset Output Eccentric press: Continuous ...
Page 159
... Pedal XPS MC µ µC 2 Chnl. 1 Chnl. 1 Chnl. 1 Chnl. 2 Chnl. 2 Chnl. 2 GND GND O1 O2 With supplementary safety device With start interlock Pedal Pedal activated Input - N.C. Input - N.O. t < t sync. Output References: page 2/124 Control outputs (2) … I16 I17 … I32 I6 I7 ...
Page 160
... Technical characteristics for maximum rating of fuses, see page 2/122. (2) Only applicable to XPSMC32Zp. Functional diagrams Zero speed Shaft movement Sensor input t < tp Output 1 Key pulse time Safety automation system solutions Preventa™ configurable safety controllers Type XPSMC Cam switch drive spindle sensor Only for i1 and ...
Page 161
... V Logic GND (1) Technical characteristics for maximum rating of fuses, see page 2/122. (2) Only applicable to XPSMC32Zp Presentation: Characteristics: page 2/118 page 2/122 2/160 Safety automation system solutions (continued) Preventa™ configurable safety controllers Type XPSMC XPS MC µ µC 2 Chnl. 1 Chnl. 1 Chnl. 1 Chnl. 2 Chnl ...
Page 162
... Status required of component n° the selected position Status required of component n° the selected position Output Position 0 Position 1 Position 2 Input - Position 1 Input - Position 2 Input - Position 3 Input - Position 4 Input - Position Key Safety automation system solutions Preventa™ configurable safety controllers Type XPSMC Position 3 Position 4 Position ...
Page 163
... Module type Pages 2/162 Safety automation system solutions Preventa™ safety relay modules For Emergency stop and switch monitoring EN 954-1 - category 3/EN/ EN 954-1 - category 4/EN/ ISO 13849-1, ISO 13849-1, EN/IEC 60204-1, (instantaneous contacts) EN 1088/ISO 14119, EN 954-1 - category 3/ EN ISO 13850, ...
Page 164
For Emergency stop and switch For Emergency stop, switch or solid-state output light curtain monitoring monitoring EN 954-1 - category 4/EN/ EN 954-1 - category 3, ISO 13849-1, EN/IEC 60204-1, EN/IEC 60204-1, EN 1088/ISO 14119, EN 1088/ISO 14119, EN/IEC 60947-5-1, ...
Page 165
... V/230 V version 7 7 Module type Pages 2/164 Safety automation system solutions Preventa™ safety relay modules For electrical monitoring of two-hand control stations EN 954-1 - category 1/EN/ISO 13849-1, EN/IEC 60204-1, EN/IEC 60947-5-1, EN 574 type III A/ISO 13851, EN 50082-2 UL, CSA 1 N.O. 1 N.C. 2 LEDs a and 115 V ...
Page 166
EN 954-1 - category 4/EN/ISO 13849-1, EN/IEC 60204-1, EN 574 type III C/ISO 13851, EN/IEC 60947-1, EN/IEC 60947-5-1, DIN V VDE 0801 (1990), DIN V VDE 0801 A1 (1994) UL, CSA, BIA 2 N.O. 2 solid-state outputs for signalling to ...
Page 167
... Pages 2/166 Safety automation system solutions Preventa™ safety relay modules For monitoring type 2 and type 4 light curtains (transmitter-receiver pair) Protects access to a hazardous zone by associating the module with light curtains type XUSL No EN 954-1 - category 4/EN/ISO 13849-1, EN/IEC 61496-1, EN/IEC 61496-2 UL, CSA, TÜ ...
Page 168
For control single-beam photo-electric sensors XU2 S (transmitter-receiver pair) Protects access to a hazardous zone by associating the module with single-beam photo-electric sensors Yes EN 954-1 - category 2/EN/ISO 13849-1, EN/IEC 60204-1, EN/IEC ...
Page 169
... Safety automation system solutions Preventa™ safety relay modules For increasing the number of safety contacts Allows additional safety contacts to be added to another module EN 954-1 - category 4/EN/ISO 13849-1 EN 954-1 - category 4/EN/ISO 13849-1 (when connected to the appropriate module), (when connected to the appropriate module), ...
Page 170
... For the monitoring of applications requiring safety time delays Unlocking of guards after a safety time Jumpering contact in association delay for machines with long rundown with XPSVNE modules for zero time speed detection, solenoid valve monitoring, etc. EN 954-1 - category 3/EN/ISO 13849-1, EN 954-1 - category 3/EN/ ...
Page 171
... Module type Pages 10 10 2/170 Safety automation system solutions Preventa™ safety relay modules For zero speed detection of a.c. or d.c. For elevator control motors which produce a remanent voltage in their windings due to residual magnetism Detecting the stopping of the motor by Checks the height of the elevator cabin when ...
Page 172
... N. N.C. – 8 LEDs XPSPVT 2/249 For dynamic monitoring of double-bodied For safety stop at top dead center with solenoid valves automatic overtravel monitoring and control Dynamic monitoring of double-bodied safety Automatic monitoring of the stopping solenoid valves on eccentric presses. The distance at each cycle + maintain open ...
Page 173
... Electrical ratings Electrical life Electrical life ratings of safety contacts conforming to EN 60947-5-1, table XPSAC, XPSTSA, XPSTSW, XPSBA, XPSBC, XPSCM, XPSDA, XPSOT, XPSPVK, XPSPVT, XPSVNE 0 XPSATE version 100 4 4 (< 0,1 Hz XPSAF, XPSAK, XPSAFL 0 XPSAR 2/172 Safety automation system solutions Preventa™ safety relay modules ...
Page 174
... Notes: The maximum values for the breaking capacity of the safety outputs in the various Utilization categories are not fixed and depend on the power factor and on the switching frequency. The test definition for the “breaking capacity” and “electrical life” ...
Page 175
... To aid diagnostics, the modules have LEDs which provide information on the monitoring circuit status. The XPSAC module has 3 safety outputs and a solid-state output for signalling to the PLC. XPSAC Category 3 max. ...
Page 176
... Emergency stop and switch monitoring XPSACppppP Principle: Characteristics: page 2/174 page 2/174 Safety automation system solutions Preventa™ safety relay modules type XPSAC For Emergency stop and switch monitoring XPSAC Captive screw clamp terminals Solid or flexible cable: 26-16 AWG (0.14…2 Without bezel, flexible cable: 24-16 AWG (0.25… ...
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... S1 A1 XPS 115 V 230 Y1-Y2: Feedback loop ESC: External start conditions Principle: Characteristics: page 2/174 page 2/174 2/176 Safety automation system solutions Preventa™ safety relay modules type XPSAC For Emergency stop and switch monitoring S2 Start ESC Logic Start K3 K4 ESC ...
Page 178
... Key LED details Supply voltage A1-A2. 2 K1-K2 status (N.O. safety outputs closed). sion d'alimentation A1-A2 Principle: Characteristics: page 2/174 page 2/174 Safety automation system solutions (continued) Preventa™ safety relay modules type XPSAC For Emergency stop and switch monitoring Emergency stop ...
Page 179
... In addition to the stop category 0 instantaneous opening safety outputs (3 for XPSAV and 2 for XPSATE), the modules incorporate stop category 1 time delay outputs (3 for XPSAV and 3 for XPSATE) which allow for controlled deceleration of the motor components until a complete stop is achieved (for example, motor braking by variable speed drive) ...
Page 180
... Characteristics (continued) Module type Synchronization time between inputs Outputs Voltage reference Number and type of instantaneous opening safety circuits Number and type of time delay opening safety circuits Number and type of additional circuits Breaking capacity in Instantaneous AC-15 outputs Time delay outputs Breaking capacity in ...
Page 181
... XPSAT safety relays are suitable for use in circuits through Category 4 per EN 954-1 and ISO 13849-1 when instantaneous break contacts are used. XPSAT safety relays are suitable for use in circuits through Category 3 per EN 954-1 and ISO 13849-1 when time delay break contacts are used. ...
Page 182
... Emergency stop Logic channel 1 Logic channel 2 (1) Jumper for automatic start. (2) Instantaneous opening safety outputs (stop category 0). (3) Time delay opening safety outputs (stop category 1). ESC = External start conditions. Functional diagrams Automatic start Power-up Emergency stop Emergency not activated stop activated ...
Page 183
... Instantaneous opening safety outputs (stop category 0 (2) Time delay opening safety outputs (stop category 1). ESC = External start conditions. Note: Automatic start function is not available on the XPSAV with 2 channel wiring on the inputs. Automatic start function is only available on single channel wiring on the inputs. ...
Page 184
... Automatic start (diagram shown for guard closed) Guard closed Logic channel 1 Logic channel 2 Guard closed (1) Instantaneous opening safety outputs (stop category 0). (2) Time delay opening safety outputs (stop category 1). ESC = External start conditions. Functional diagram Power-up Guard Guard Guard closed open closed ...
Page 185
... V only. (5) For automatic start, jumper S2 (N.O. start button between terminals S33-Y1). This is only feasible when configured without start button monitoring (Y3 and Y4 jumpered jumpered and the module is configured for start button monitoring (Y3 and Y5 jumpered), the N.O. safety contacts will not close. 5 ...
Page 186
... Wiring diagrams (continued) XPSATE Example of a safety circuit combining an Emergency stop module with a variable speed drive PLC S1: Emergency stop button with 2 N.C. contacts (recommended application). S2: Start button (1) With start button monitoring. (2) Technical characteristics for maximum rating of fuses, see page 4. Connection with 1 Emergency stop button ...
Page 187
... Safety automation system solutions Preventa™ safety relay modules type XPSAF For Emergency stop and switch monitoring Safety modules XPSAF are designed to conform with category 4 of the standard EN 954-1/ISO 13849-1. They are used for: b Monitoring Emergency stop circuits conforming to standards EN/ISO 13850 and EN/IEC 60204-1 ...
Page 188
... With start button monitoring. (2) Without start button monitoring. ESC = External start conditions. Principle: Characteristics: page 2/186 page 2/186 Safety automation system solutions Preventa™ safety relay modules type XPSAF For Emergency stop and switch monitoring Type of terminal Number of block connection safety circuits Integrated in 3 ...
Page 189
... Principle: Characteristics: page 2/186 page 2/186 2/188 Safety automation system solutions (continued) Preventa™ safety relay modules type XPSAF For Emergency stop and switch monitoring Guard function with automatic start Start Emergency stop Emergency not activated stop activated Input A (S11-S12) ...
Page 190
... Relay K1 energized. 3 Relay K2 energized Principle: Characteristics: page 2/186 page 2/186 Safety automation system solutions Preventa™ safety relay modules type XPSAF For Emergency stop and switch monitoring 2-channel wiring XPS AF A2 S11 S12 S21 S22 Emergency stop button with 2 N.C. contacts (recommended application) ...
Page 191
... Safety automation system solutions Preventa™ safety relay modules type XPSAFL For Emergency stop, switch and light curtain monitoring Safety modules XPSAFL are designed to conform with category 3 of the standard EN 954-1. They are used for: b Monitoring Emergency stop circuits conforming to standards EN/ISO 13850 and EN/IEC 60204-1 ...
Page 192
... XPSAFL5130 XPSAFL5130P Principle: Characteristics: page 2/190 page 2/190 Safety automation system solutions Preventa™ safety relay modules type XPSAFL For Emergency stop, switch and light curtain monitoring Type of terminal Number of Supply block connection safety circuits a and Integrated in ...
Page 193
... Link at S33-S39 Output 13-14 (N.O.) Output 23-24 (N.O.) Output 33-34 (N.O Key 0 Principle: Characteristics: page 2/190 page 2/190 2/192 Safety automation system solutions Preventa™ safety relay modules type XPSAFL For Emergency stop, switch and light curtain monitoring Start (2) 33 S39 S22 ...
Page 194
... Relay K1 energized. 3 Relay K2 energized. Principle: Characteristics: page 2/190 page 2/190 Safety automation system solutions Preventa™ safety relay modules type XPSAFL For Emergency stop, switch and light curtain monitoring 2-channel wiring Emergency stop button with 2 N.C. contacts XPS AFL A2 S11 S12 ...
Page 195
... Preventa™ safety relay modules type XPSAR For Emergency stop, switch or light curtain monitoring Safety modules XPSAR meet the requirements of category 4 of the standard EN 954-1/EN/ISO 13849-1 and are designed for the following safety applications: b Monitoring Emergency stop circuits conforming to EN/ISO 13850 and EN/IEC 60204-1 ...
Page 196
... Safety modules for Emergency stop, switch or light curtain monitoring XPSAR3p1144 Principle: Characteristics: page 2/194 page 2/194 Safety automation system solutions Preventa™ safety relay modules type XPSAR For Emergency stop, switch or light curtain monitoring Type of Number Additional outputs/ terminal of safety solid-state outputs block ...
Page 197
... Principle: Characteristics: page 2/194 page 2/194 2/196 Safety automation system solutions Preventa™ safety relay modules type XPSAR For Emergency stop, switch or light curtain monitoring 2-channel wiring Emergency stop button with 2 N.C. Emergency stop button with 2 N.C. contacts, without short-circuit contacts, with short-circuit detection ...
Page 198
... Supply connection according to voltage: a across terminals A1/A2 across terminals B1/B2 Principle: Characteristics: page 2/194 page 2/194 Safety automation system solutions Preventa™ safety relay modules type XPSAR For Emergency stop, switch or light curtain monitoring Manual start by start button A1 B1 S33 S34 ...
Page 199
... Module XPSAR for monitoring electro-sensitive protection equipment (ESPE + + S11 S12 S21 S22 S52 XPS ESC: External start conditions (1) Operating status of internal electronic fuse (2) ESPE indicator light deactivated Example of safety circuit combining module XPSAR for switch monitoring and a PLC Guard closed Input Input (+ S11 S52 S21 XPS ...
Page 200
... Supply voltage A1-A2, internal electronic fuse status 2 Input S22 (A) 3 Input S52 (B) 4 K1/K2 status (N.O. safety outputs closed) Principle: Characteristics: page 2/194 page 2/194 Safety automation system solutions Preventa™ safety relay modules type XPSAR For Emergency stop, switch or light curtain monitoring ...