MAX8541 MAXIM [Maxim Integrated Products], MAX8541 Datasheet

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MAX8541

Manufacturer Part Number
MAX8541
Description
Synchronizable, High-Frequency Current- and Voltage-Mode PWM Controllers for Isolated Supplies
Manufacturer
MAXIM [Maxim Integrated Products]
Datasheet
The MAX8540/MAX8541 pulse-width-modulated (PWM)
controllers for forward/flyback isolated DC-to-DC convert-
ers provide maximum flexibility to power-supply design-
ers and reduce external component count. These
controllers allow common PC board layout for current-
mode (MAX8540) and voltage-mode (MAX8541) designs.
Both controllers feature adjustable switching frequency
and external synchronization from 200kHz to 1MHz.
Active-high and active-low enable, undervoltage pro-
tection (UVP), and overvoltage protection (OVP) reduce
external component count.
Maximum duty cycle is adjustable, and the feed-forward
function scales the maximum duty cycle with input volt-
age to limit the maximum volt-seconds applied to the
transformer primary. The MAX8540 allows the user to
select the value of slope compensation to further opti-
mize magnetics design. The MAX8541 features user-
adjustable ramp magnitude for the PWM comparator.
A cycle-by-cycle current-limit function controls the peak
primary current during overload and short circuit. Both
controllers can be set to latch off or to hiccup when a
short circuit is detected. The number of current-limited
cycles to initiate the hiccup mode and number of
cycles skipped are user selectable to allow startup with
high-capacitance loads and protect the converter
against sustained short circuits.
The MAX8540/MAX8541 feature 9Ω internal gate dri-
vers for low-power applications and are compatible
with external gate drivers for high-power applications.
Both devices are available in the space-saving 16-pin
QSOP package.
The MAX8541 EV kit evaluates the MAX8540 and the
MAX8541 to speed designs. Design examples are also
available in application notes: 50W Voltage-Mode
Forward Converter Design with the MAX8541 and 50W
Current-Mode Forward Converter Design with the
MAX8540.
19-2830; Rev 0; 4/03
Functional Diagrams and Typical Operating Circuit appear
at end of data sheet.
For pricing, delivery, and ordering information, please contact Maxim/Dallas Direct! at
1-888-629-4642, or visit Maxim’s website at www.maxim-ic.com.
Voltage-Mode PWM Controllers for Isolated Supplies
Isolated DC-to-DC Modules (Bricks)
Cellular Base Stations
Telecom and Network Systems
High-Performance Off-Line AC/DC Converters
Synchronizable, High-Frequency Current- and
________________________________________________________________ Maxim Integrated Products
General Description
Applications
o 200kHz to 1MHz Adjustable Switching Frequency
o Synchronization to External Clock
o Programmable, Constant Maximum Volt-Second
o Programmable Hiccup/Skip Cycles or Latch-Mode
o Clean Startups with High-Capacitance Loads
o Programmable Under/Overvoltage Protection
o Current-Mode, Adjustable Slope Compensation
o Voltage-Mode, Adjustable Ramp Magnitude
o 10mA, 5V Regulator
o 75mV to 1.25mV Adjustable Current Limit
o Internal Gate Driver for Low-Power Applications
o External Gate Driver for High-Power Applications
Pin Configurations continued at end of data sheet.
MAX8540EEE
MAX8541EEE
Simplifies Transformer Design
Protection
(MAX8540)
(MAX8541)
Reduces External Components
TOP VIEW
PART
FREQ/SYNC
MAXDTY
SCOMP
REF
OV
UV
SS
EN
1
2
6
3
4
5
7
8
-40°C to +85°C
-40°C to +85°C
TEMP RANGE
Ordering Information
MAX8540EEE
QSOP
Pin Configurations
16
15
14
13
12
11
10
9
V
DRV
GND
SKTON
CS
SKTOFF
ILIM
OPTO
CC
PIN-PACKAGE
16 QSOP
16 QSOP
Features
1

Related parts for MAX8541

MAX8541 Summary of contents

Page 1

... Both devices are available in the space-saving 16-pin QSOP package. The MAX8541 EV kit evaluates the MAX8540 and the MAX8541 to speed designs. Design examples are also available in application notes: 50W Voltage-Mode Forward Converter Design with the MAX8541 and 50W Current-Mode Forward Converter Design with the MAX8540 ...

Page 2

Synchronizable, High-Frequency Current- and Voltage-Mode PWM Controllers for Isolated Supplies ABSOLUTE MAXIMUM RATINGS V to GND ............................................................-0.3V to +20V CC OPTO, UV, OV, EN, PRAMP, ILIM, REF to GND ......-0.3V to +6V SCOMP, FREQ, CS, SKTON, SKTOFF, SS, MAXDTY to ...

Page 3

... V SS Pulldown Resistance in Shutdown I SS Time FREQUENCY Initial Accuracy R FREQ R FRE Q Switching Frequency Range R FRE Q SCOMP (MAX8540) R SCOMP Slope Compensation R SCOMP PRAMP (MAX8541) R PRAMP Ramp Voltage Amplitude R PRAMP R PRAMP DRV (MOSFET DRIVER) C DRV Rise Time C DRV _______________________________________________________________________________________ = 2V 32.4kΩ, C OPTO ...

Page 4

Synchronizable, High-Frequency Current- and Voltage-Mode PWM Controllers for Isolated Supplies ELECTRICAL CHARACTERISTICS (continued 12V 1µ VCC REF 68kΩ 25kΩ, C SCOMP PRAMP SKTON noted. Typical ...

Page 5

Synchronizable, High-Frequency Current- and Voltage-Mode PWM Controllers for Isolated Supplies ELECTRICAL CHARACTERISTICS (continued 12V 1µ VCC REF 25kΩ 0.01µF, C PRAMP SKTON unless otherwise noted.) (Note 5) ...

Page 6

Synchronizable, High-Frequency Current- and Voltage-Mode PWM Controllers for Isolated Supplies (V = 12V +25°C, unless otherwise specified NO-LOAD SWITCHING CURRENT CC vs. TEMPERATURE 6.0 5.8 5.6 5.4 5.2 5.0 4.8 4.6 4.4 4 ...

Page 7

Synchronizable, High-Frequency Current- and Voltage-Mode PWM Controllers for Isolated Supplies (V = 12V +25°C, unless otherwise specified FREQUENCY vs. INPUT VOLTAGE 1000 800 R = 10kΩ FREQ 600 400 R = 20kΩ FREQ 200 R = ...

Page 8

... Synchronizable, High-Frequency Current- and Voltage-Mode PWM Controllers for Isolated Supplies PIN NAME MAX8540 MAX8541 5V Reference Voltage Output. Bypass to ground with a 1µF capacitor. REF is pulled to GND 1 1 REF during shutdown. System Input Overvoltage Monitoring. The OV threshold is 3.021V with 130mV hysteresis Connect to the center of a resistor-divider from the system input to GND to set the overvoltage trip point (see the Overvoltage Threshold section) ...

Page 9

... FREQ/SYNC   −  Switching Frequency and Synchronization ) The MAX8540/MAX8541 oscillator operates in two modes: stand-alone or synchronized (sync). A single input, FREQ/SYNC, doubles as the attachment point for RB RC − the frequency-programming resistor and as the syn- chronization input. The mode recognition is automatic, is the OV based on the signal applied to FREQ/SYNC ...

Page 10

... L1 is the output induc- tance, V OUT f is the switching frequency, and R S sense resistance. is equal to: Voltage-Ramp Amplitude (MAX8541) The MAX8541 is a voltage-mode device and features adjustable voltage ramp. Connect a resistor from PRAMP to GND (R magnitude SUM 2 SCF IN ...

Page 11

... R is from 12.4kΩ to 42kΩ. PRAMP The soft-start feature allows converters built using the MAX8540/MAX8541 to apply power to the load in a controllable soft ramp, thus reducing startup surges and stresses. It also determines power-up sequencing when several converters are used. Upon power turn-on, the soft-start pin acts as a current sink to discharge any capacitance connected to it ...

Page 12

... Applications Information Refer to the following application notes for the MAX8540/MAX8541 application circuits and applica- tions information: 50W Current-Mode Forward Converter Design with the MAX8540 and 50W Voltage- Mode Forward Converter Design with the MAX8541. 12 ______________________________________________________________________________________ Pin Configurations (continued) TOP VIEW REF ...

Page 13

Synchronizable, High-Frequency Current- and Voltage-Mode PWM Controllers for Isolated Supplies V UVLO COMPARATOR 8V OVERVOLTAGE 3.02V COMPARATOR OV UV 1.25V EN 1.2V SKTOFF SHORT-CIRCUIT SKTON TIMER CS ILIM SS SS_RESET REF Figure 2. MAX8540 Functional Diagram ______________________________________________________________________________________ ...

Page 14

... COMPARATOR 8V OVERVOLTAGE 3.02V COMPARATOR OV UNDERVOLTAGE COMPARATOR UV 1.25V EN 1.2V SKTOFF SHORT-CIRCUIT SKTON TIMER CS ILIM SS SS_RESET REF Figure 3. MAX8541 Functional Diagram 14 ______________________________________________________________________________________ Functional Diagrams (continued) TEMP OK MAX8541 SS_RESET CLK ENABLE 5µA OSC DECODER RAMP FREQ/SYNC V 5V REF REFERENCE ENABLE DRIVE LOGIC DRV PRAMP VOLTAGE ...

Page 15

Synchronizable, High-Frequency Current- and Voltage-Mode PWM Controllers for Isolated Supplies INPUT 36V TO 76V MAX8515 OPTIONAL OV SYNCHRONIZATION UV FREQ/SYNC U1 SS REF MAX8540 ILIM SCOMP OPTO OFF ON ______________________________________________________________________________________ OUT IN FB VIN PGND GND V CC DRV CS ...

Page 16

Synchronizable, High-Frequency Current- and Voltage-Mode PWM Controllers for Isolated Supplies (The package drawing(s) in this data sheet may not reflect the most current specifications. For the latest package outline information www.maxim-ic.com/packages. Maxim cannot assume responsibility for use of ...

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