RDK-252 Power Integrations, RDK-252 Datasheet

KIT REF DESIGN DG CAPZERO

RDK-252

Manufacturer Part Number
RDK-252
Description
KIT REF DESIGN DG CAPZERO
Manufacturer
Power Integrations
Series
CAPZero™r
Type
Other Power Managementr
Datasheets

Specifications of RDK-252

Main Purpose
Automatic X Capacitor Discharge
Embedded
No
Utilized Ic / Part
CAP014DG, CAP002DG, CAP012DG
Primary Attributes
Low No-Load Input Power (
Secondary Attributes
Surge Testing to EN6100-4-5 Class 4
Input Voltage
85 V to 264 V
Board Size
38.1 mm x 25.4 mm
Product
Power Management Modules
Dimensions
38.1 mm x 25.4 mm
Lead Free Status / RoHS Status
Lead free / RoHS Compliant
For Use With/related Products
CAP014DG
Other names
596-1313

Available stocks

Company
Part Number
Manufacturer
Quantity
Price
Part Number:
RDK-252
Manufacturer:
Power Integrations
Quantity:
135
Application Note AN-47
TOPSwitch-JX Family
Design Guide
Introduction
The TOPSwitch-JX is a highly integrated monolithic off-line
switcher IC designed for off-line power supplies. TOPSwitch-JX
integrated circuits enable design of power supplies up to 244 W,
while providing high efficiency under all load conditions.
TOPSwitch-JX also provides very good performance at low load
and during standby (no-load) operation. The TOPSwitch-JX
family allows the designer to easily meet efficiency requirements
for the latest energy-efficiency standards. Innovative and
proprietary features enable design of compact and cost effective
switching power supplies while reducing overall design cycle time
and system cost. The TOPSwitch-JX family also enables the
design of power supplies with robust functionality and provides
enhanced safety features such as output overvoltage protection,
overload power limiting and hysteretic thermal protection.
Each member of the family has a high-voltage power MOSFET
and its controller combined monolithically. Internal start-up bias
current is drawn from a high-voltage current source connected to
the DRAIN pin, eliminating the need for external start-up circuitry.
The internal oscillator is frequency modulated (jitter) to reduce
EMI. In addition, the ICs have integrated functions that provide
system-level protection. The auto-restart function limits power
dissipation in the MOSFET, the transformer and the output diode
during overload, output short circuit or open-loop conditions.
The auto-recovering hysteretic thermal shutdown function also
disables MOSFET switching if the junction temperature exceeds
safe limits. A programmable undervoltage/overvoltage (UV/OV)
Figure 1. Typical TOPSwitch-JX Flyback Power Supply With Primary Sensed Output Overvoltage Protection, Line Undervoltage Lockout, Line Overvoltage Shutdown
www.powerint.com
and Programmable Current Limit.
®
AC
IN
TOPSwitch-JX
D
S
R
CONTROL
LS
V
X
R
R
IL
OVP
detection feature allows glitch free start-up and shutdown of the
power supply during line sag or line surge conditions. Power
Integrations’ EcoSmart
around the TOPSwitch-JX family to consume less than 100 mW
at no-load and maintain constant efficiency over the full line and
load range. TOPSwitch-JX family of solutions easily meets energy
efficiency standards such as European Code of Conduct, EC
EuP and ENERGY STAR.
Basic Circuit Configuration
The discussion of application-specific requirements, such as
constant current, constant power outputs, etc., are beyond the
scope of this design guide. However, such requirements may be
satisfied by adding additional circuitry to the basic converter
descriptions shown here. For more information on additional
circuit capabilities, design examples and other information visit the
Power Integrations web site or contact your PI sales
representative.
Scope
This application note is intended for engineers designing an
isolated AC-DC flyback power supply using the TOPSwitch-JX
family of devices. It provides guidelines to enable an engineer
to quickly select key components and also complete a suitable
transformer design. To help simplify the task, the application
note refers directly to the PI Xls design spreadsheet that is part of
the PI Expert
F
VR
C
OVP
®
design software suite available at no charge from
PI-5840-021110
®
technology enables supplies designed
OUT
DC
+
-
March 2010

Related parts for RDK-252

RDK-252 Summary of contents

Page 1

... However, such requirements may be satisfied by adding additional circuitry to the basic converter descriptions shown here. For more information on additional circuit capabilities, design examples and other information visit the Power Integrations web site or contact your PI sales representative. Scope This application note is intended for engineers designing an isolated AC-DC flyback power supply using the TOPSwitch-JX family of devices ...

Page 2

... TOPSwitch-JX Reference Design Kits (RDKs) useful. Each contains a fully functional engineering prototype board, engineering report and device samples. Further details on downloading PI Expert, and obtaining an RDK and updates to this document can be found at www.powerint.com. Quick Start Readers familiar with power supply design and Power Integrations ...

Page 3

AN-47 Step-by-Step Transformer Design Procedure Introduction The design flow allows for design of power supplies both with or without a peak output power requirement. For peak power requirements the device current limit is programmed to enable the delivery of peak ...

Page 4

Application Note DC INPUT VOLTAGE PARAMETERS VMIN VMAX Figure 4. DC Input Voltage Parameters Showing Grey Override Cells for DC Input Designs. Nominal Output Voltage, V (V) O Enter the nominal output voltage of the main output during the continuous ...

Page 5

AN-47 Step 2 – Enter TOPSwitch-JX Variables: Device, Current Limit Select the Correct TOPSwitch-JX Device First, refer to the TOPSwitch-JX power table and select a device based on the peak output ...

Page 6

Application Note V Value Performance Goal OR Suggestion Maximum output power / 135 V smallest TOPSwitch-JX Device Highest Efficiency 100 V - 120 V Gives lowest overall Multiple Output Design 110 V Table 4. Suggested Values for ...

Page 7

AN-47 PROTECTION FEATURES LINE SENSING VUV_STARTUP VOV_SHUTDOWN RLS OUTPUT OVERVOLTAGE VZ RZ OVERLOAD POWER LIMITING Overload Current Ratio at VMAX Overload Current Ratio at VMIN ILIMIT_EXT_VMIN ILIMIT_EXT_VMAX RIL RPL CURRENT WAVEFORM SHAPE PARAMETERS DMAX IAVG IP IR IRMS Figure 8. ...

Page 8

Application Note ENTER TRANSFORMER CORE/CONSTRUCTION VARIABLES Core Type Core Bobbin Figure 9. Transformer Core and Construction Variables Section of Spreadsheet. Output Power Limiting vs. Input Voltage (Optional) The X pin on the TOPSwitch-JX ...

Page 9

AN-47 Table 5 provides a list of commonly available cores and power levels at which these cores can be used for typical designs. Safety Margin, M (mm) For designs that require safety isolation between primary and secondary but do not ...

Page 10

Application Note TRANSFORMER PRIMARY DESIGN PARAMETERS LP LP Tolerance NP NB ALG BM BP BAC ur LG BWE OD INS DIA AWG CM CMA Primary Current Density (J) Figure 10. Transformer Primary Design Parameters Section of Spreadsheet. TRANSFORMER SECONDARY DESIGN ...

Page 11

AN- Optional Figure 12. Typical TOPSwitch-JX Flyback Power Supply Using Optocoupler-TL431 Feedback Circuit. VR CLAMP R CLAMP C CLAMP R CLAMP2 D CLAMP D CONTROL S X (a) Figure 13. Recommended ...

Page 12

Application Note In multiple output design NSx, CMSx, AWGSx (where x is the output number) should also be used. Step 6 – Selection of TOPSwitch-JX External Components CONTROL Pin – External Components The schematic in Figure 12 shows the external ...

Page 13

AN-47 Figure 13a shows an example of an RCD + Zener clamp. During normal operation the Zener diode does not conduct, clamping is provided by R and C . This allows the values to be CLAMP CLAMP optimized for full ...

Page 14

Application Note The peak drain voltage should be limited to a maximum of 675 V under these conditions to provide a margin for component variation. The clamp diode (D ) must be a fast or an ultra- CLAMP fast recovery ...

Page 15

AN-47 From Output L Capacitor TL-431 Figure 16. Typical “Type 2” Controller Implementation Using TOPSwitch-JX. From Output L Capacitor TL-431 Figure 17. Modified “Type 2” Controller ...

Page 16

Application Note Maximize Copper Area for Optimum Heat Sinking RLS1 RPL1 U1 RIL CBP Input Filter Capacitor Figure 18a. Layout Considerations for TOPSwitch-JX Using V-Package. Input Filter Capacitor CBP C RLS2 ...

Page 17

AN-47 R and the optocoupler LED determine the output voltage. D Resistor R provides bias current so that the Zener BIAS diode is operating close to its knee voltage. Resistor R the DC gain of the feedback. ...

Page 18

Application Note ✓ Recommended Layout C B+ CLAMP Line sense resistor (R ) connected at LS input capacitor R placed LS physically close to V pin TOPSwitch-JX CONTROL R placed C IL physically close to X ...

Page 19

AN- OVP OVP D V CONTROL Figure 20. Primary Sensed OVP circuit for TOPSwitch-JX Based Flyback Power Supply 1N4148 OVP D V CONTROL C 100 Figure 21. Primary ...

Page 20

Application Note Power Meter A 16 mΩ MΩ IN (a) Low Power (<100 W) and No-load Power Input Power Measurements Figure 25. Correct Power Meter Configurations for Accurate Measurement of Low Power / No-load and Higher Power ...

Page 21

AN-47 Figure 27. No-load Input Power Settling time. (Points Represent Instantaneous Measurements From Power Meter With No Filtering, Line Represents Averaged Measurements). Minimize Output Pre-Loads Output pre-loads are not required in single output TOPSwitch-JX designs and may be removed. In ...

Page 22

Application Note + Typ. 65 VAC brownout threshold. < latch reset time. Higher gain Q decreasing C1 for lower no-load input power CONTROL Input Voltage Figure 28. Externally Set Current ...

Page 23

AN-47 In some designs the Zener diode connected from the bias winding may become a source of noise injected into the V pin. This happens when the bias winding output ripple is high, or the circuit board layout allows noise ...

Page 24

Application Note drain current waveforms at start-up for any signs of transformer saturation and excessive leading edge current spikes. TOPSwitch-JX has a minimum leading edge blanking time of 180 ns to prevent premature termination of the ON-cycle. Verify that the ...

Page 25

AN-47 Appendix A Application Example Low No-load, High Efficiency Universal Input Adapter Power Supply The circuit shown in Figure 31 shows a 90 VAC to 265 VAC input 3.42 A output power supply, designed for operation ...

Page 26

Application Note JX MOSFET. This arrangement was selected over a standard RCD clamp to improve light load efficiency and no-load input power standard RCD clamp C4 would be discharged by a parallel resistor rather than a resistor and ...

Page 27

AN-47 the device heatsink. The subsequent thermal and efficiency data confirmed this choice. The maximum device temperature was 107°C at full load, 40 °C, 85 VAC (worst case conditions) and average efficiency exceeded 83% ENERGY STAR and EuP ...

Page 28

Application Note value (defined by the voltage rating of VR1) and therefore minimizing clamp dissipation under light and no-load conditions. Zener VR1 is shown as a high peak dissipation capable TVS however a standard lower cost Zener may also be ...

Page 29

AN-47 Appendix B Multiple Output Flyback Power Supply Design The only difference between a multiple output flyback power supply and a single output flyback power supply of the same total output power is on the secondary side design. Design with ...

Page 30

... The products and applications illustrated herein (including transformer construction and circuits external to the products) may be covered by one or more U.S. and foreign patents, or potentially by pending U.S. and foreign patent applications assigned to Power Integrations. A complete list of Power Integrations patents may be found at www.powerint.com. Power Integrations grants its customers a license under certain patent rights as set forth at http://www ...

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