LM22679TJ-ADJ National Semiconductor, LM22679TJ-ADJ Datasheet - Page 10

REGULATOR, ADJ. VOLTAGE, 5A 7TO263

LM22679TJ-ADJ

Manufacturer Part Number
LM22679TJ-ADJ
Description
REGULATOR, ADJ. VOLTAGE, 5A 7TO263
Manufacturer
National Semiconductor
Datasheet

Specifications of LM22679TJ-ADJ

Primary Input Voltage
42V
No. Of Outputs
1
Output Current
5A
Voltage Regulator Case Style
TO-263
No. Of Pins
7
Operating Temperature Range
-40°C To +125°C
Svhc
No SVHC (15-Dec-2010)
Package
RoHS Compliant

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recharged. Selecting a total feedback resistance to be below
3 kΩ will provide some minimal load and can keep the output
voltage from collapsing in such low load conditions.
Catch Diode
A Schottky type re-circulating diode is required for all
LM22679 applications. Ultra-fast diodes which are not Schot-
tky diodes are not recommended and may result in damage
to the IC due to reverse recovery current transients. The near
ideal reverse recovery characteristics and low forward volt-
age drop of Schottky diodes are particularly important diode
characteristics for high input voltage and low output voltage
applications common to the LM22679. The reverse recovery
characteristic determines how long the current surge lasts
each cycle when the N-channel MOSFET is turned on. The
reverse recovery characteristics of Schottky diodes mini-
mizes the peak instantaneous power in the switch occurring
during turn-on for each cycle. The resulting switching losses
are significantly reduced when using a Schottky diode. The
reverse breakdown rating should be selected for the maxi-
mum V
a diode with the reverse voltage rating of 1.3 times the max-
imum input voltage.
The forward voltage drop has a significant impact on the con-
version efficiency, especially for applications with a low output
voltage. ‘Rated’ current for diodes varies widely from various
manufacturers. The worst case is to assume a short circuit
load condition. In this case the diode will carry the output cur-
rent almost continuously. For the LM22679 this current can
be as high as 7.1A (typical). Assuming a worst case 1V drop
across the diode, the maximum diode power dissipation can
be as high as 7.1W.
Circuit Board Layout
Board layout is critical for switching power supplies. First, the
ground plane area must be sufficient for thermal dissipation
purposes. Second, appropriate guidelines must be followed
to reduce the effects of switching noise. Switch mode con-
verters are very fast switching devices. In such devices, the
rapid increase of input current combined with the parasitic
trace inductance generates unwanted L di/dt noise spikes.
The magnitude of this noise tends to increase as the output
current increases. This parasitic spike noise may turn into
electromagnetic interference (EMI) and can also cause prob-
lems in device performance. Therefore, care must be taken
in layout to minimize the effect of this switching noise.
The most important layout rule is to keep the AC current loops
as small as possible. Figure 4 shows the current flow of a buck
converter. The top schematic shows a dotted line which rep-
resents the current flow during the FET switch on-state. The
middle schematic shows the current flow during the FET
switch off-state.
The bottom schematic shows the currents referred to as AC
currents. These AC currents are the most critical since current
is changing in very short time periods. The dotted lines of the
bottom schematic are the traces to keep as short as possible.
This will also yield a small loop area reducing the loop induc-
tance. To avoid functional problems due to layout, review the
PCB layout example. Providing 5A of output current in a very
low thermal resistance package such as the TO-263 THIN is
challenging considering the trace inductances involved. Best
results are achieved if the placement of the LM22679, the by-
pass capacitor, the Schottky diode and the inductor are
placed as shown in the example. It is also recommended to
use 2oz copper boards or thicker to help thermal dissipation
and to reduce the parasitic inductances of board traces.
IN
, plus some safety margin. A rule of thumb is to select
10
It is very important to ensure that the exposed DAP on the
TO-263 THIN package is soldered to the ground area of the
PCB to reduce the AC trace length between the bypass ca-
pacitor ground and the ground connection to the LM22679.
Not soldering the DAP to the board may result in erroneous
operation due to excessive noise on the board.
Thermal Considerations
The two highest power dissipating components are the re-
circulating diode and the LM22679 regulator IC. The easiest
method to determine the power dissipation within the
LM22679 is to measure the total conversion losses (Pin –
Pout) then subtract the power losses in the Schottky diode
and output inductor. An approximation for the Schottky diode
loss is:
An approximation for the output inductor power is:
where R is the DC resistance of the inductor and the 1.1 factor
is an approximation for the AC losses. The regulator has an
exposed thermal pad to aid power dissipation. Adding several
vias under the device to the ground plane will greatly reduce
the regulator junction temperature. Selecting a diode with an
exposed pad will aid the power dissipation of the diode. The
most significant variables that affect the power dissipated by
the LM22679 are the output current, input voltage and oper-
ating frequency. The power dissipated while operating near
the maximum output current and maximum input voltage can
be appreciable. The junction-to-ambient thermal resistance of
the LM22679 will vary with the application. The most signifi-
cant variables are the area of copper in the PC board, the
number of vias under the IC exposed pad and the amount of
forced air cooling provided. The integrity of the solder con-
nection from the IC exposed pad to the PC board is critical.
Excessive voids will greatly diminish the thermal dissipation
capacity. The junction-to-ambient thermal resistance of the
LM22679 TO-263 THIN package is specified in the electrical
characteristics table under the applicable conditions. For
more information regarding the TO-263 THIN package, refer
to Application Note AN-1797 at www.national.com.
FIGURE 4. Current Flow in a Buck Application
P = (1 - D) x I
P = I
OUT
2
x R x 1.1,
OUT
x V
D
30072324

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