LM2678S-5.0 National Semiconductor, LM2678S-5.0 Datasheet - Page 11

• Manufacturer Part Number: LM2678S-5.0
• Description: DC/DC Converter IC
• Manufacturer: National Semiconductor

Specifications of LM2678S-5.0

• Input Voltage: 40V
• Output Current: 5A
• Output Voltage: 5V
• No. Of Outputs: 1
• No. Of Pins: 7
• Termination Type: SMD
• Mounting Type: Through Hole
• Voltage Regulator Type: Switching
• Output Current Max: 5A
• Lead Free Status / RoHS Status: Contains lead / RoHS non-compliant

Application Hints
Power supply design using the LM2678 is greatly simplified
by using recommended external components. A wide range
of inductors, capacitors and Schottky diodes from several
manufacturers have been evaluated for use in designs that
cover the full range of capabilities (input voltage, output
voltage and load current) of the LM2678. A simple design
procedure using nomographs and component tables pro-
vided in this data sheet leads to a working design with very
little effort. Alternatively, the design software, LM267X Made
Simple (version 6.0), can also be used to provide instant
component selection, circuit performance calculations for
evaluation, a bill of materials component list and a circuit
schematic.
The individual components from the various manufacturers
called out for use are still just a small sample of the vast
array of components available in the industry. While these
components are recommended, they are not exclusively the
only components for use in a design. After a close compari-
son of component specifications, equivalent devices from
other manufacturers could be substituted for use in an ap-
plication.
Important considerations for each external component and
an explanation of how the nomographs and selection tables
were developed follows.
INDUCTOR
The inductor is the key component in a switching regulator.
For efficiency the inductor stores energy during the switch
ON time and then transfers energy to the load while the
switch is OFF.
Nomographs are used to select the inductance value re-
quired for a given set of operating conditions. The nomo-
graphs assume that the circuit is operating in continuous
mode (the current flowing through the inductor never falls to
zero). The magnitude of inductance is selected to maintain a
maximum ripple current of 30% of the maximum load cur-
rent. If the ripple current exceeds this 30% limit the next
larger value is selected.
The inductors offered have been specifically manufactured
to provide proper operation under all operating conditions of
FIGURE 2. Basic circuit for adjustable output voltage applications
(Continued)
11
input and output voltage and load current. Several part types
are offered for a given amount of inductance. Both surface
mount and through-hole devices are available. The inductors
from each of the three manufacturers have unique charac-
teristics.
Renco: ferrite stick core inductors; benefits are typically
lowest cost and can withstand ripple and transient peak
currents above the rated value. These inductors have an
external magnetic field, which may generate EMI.
Pulse Engineering: powdered iron toroid core inductors;
these also can withstand higher than rated currents and,
being toroid inductors, will have low EMI.
Coilcraft: ferrite drum core inductors; these are the smallest
physical size inductors and are available only as surface
mount components. These inductors also generate EMI but
less than stick inductors.
OUTPUT CAPACITOR
The output capacitor acts to smooth the dc output voltage
and also provides energy storage. Selection of an output
capacitor, with an associated equivalent series resistance
(ESR), impacts both the amount of output ripple voltage and
stability of the control loop.
The output ripple voltage of the power supply is the product
of the capacitor ESR and the inductor ripple current. The
capacitor types recommended in the tables were selected
for having low ESR ratings.
In addition, both surface mount tantalum capacitors and
through-hole aluminum electrolytic capacitors are offered as
solutions.
Impacting frequency stability of the overall control loop, the
output capacitance, in conjunction with the inductor, creates
a double pole inside the feedback loop. In addition the
capacitance and the ESR value create a zero. These fre-
quency response effects together with the internal frequency
compensation circuitry of the LM2678 modify the gain and
phase shift of the closed loop system.
As a general rule for stable switching regulator circuits it is
desired to have the unity gain bandwidth of the circuit to be
limited to no more than one-sixth of the controller switching
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