DL1-156P ITT Cannon, DL1-156P Datasheet

PROTECTIVE COVER DL SERIES ZIF CONNECTOR

DL1-156P

Manufacturer Part Number
DL1-156P
Description
PROTECTIVE COVER DL SERIES ZIF CONNECTOR
Manufacturer
ITT Cannon
Datasheet

Specifications of DL1-156P

Gender
Plug
No. Of Contacts
156
Contact Gender
Pin
Connector Mounting
Cable
Contact Termination
Crimp
Body Material
Thermoplastic
Connector Type
Rectangular Power
Lead Free Status / RoHS Status
Lead free / RoHS Compliant
DL / DLM / DLD
ZERO INSERTION FORCE
CONNECTORS
1999
101

Related parts for DL1-156P

DL1-156P Summary of contents

Page 1

ZERO INSERTION FORCE 1999 DL / DLM / DLD CONNECTORS 101 ...

Page 2

... Test Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 How to Identify the Ideal DL Product for Your Application . . . . . . . . . . . . . . . 11 How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13 DL Connectors – Plastic Body – Shell Dimensions DL1 (156 Contacts 14-15 DL2 (96 Contacts 21-22 DL3 (60 Contacts 28-29 DL5 (260 Contacts 35-36 DLM Connectors – Metal Body – Shell Dimensions DLM1 (156 Contacts) ...

Page 3

... Crimp or Square Post Contacts. DL4 Panel Mount. Metal Frame. 624, 1248, or 2496 Contact Cavities. Lever Actuation. Crimp or Square Post Contacts. Selection Guide Contents Page Introduction . . . . . . . . . . . . . . . . . . . . 4 DL1-156 . . . . . . . . . . . . . . . . . . . . 14-15 DL2- 21-22 DL3- 28-29 DL5-260 . . . . . . . . . . . . . . . . . . . 35-36 Contents Page Introduction . . . . . . . . . . . . . . . . . . . . 5 DLM1-156 . . . . . . . . . . . . . . . . . . 16-18 DLM2- 23-25 DLM3- 30-32 DLM5-260 . . . . . . . . . . . . . . . . . . 37-39 DLM6-360 ...

Page 4

... Contact extraction tools. Automatic tooling can be leased for large volume applications. Number of Contacts DL 60 DL3-60 96 DL2-96 156 DL1-156 260 DL5-260 360 — 624 DL4-624 1248 DL4-1248* 2496 DL4-2496* *For DL4-1248 and DL4-2496 versions contact Cannon for details. Selection Guide ...

Page 5

... PCB and wrappable hermaphroditic contacts, that may be hand or machine terminated, makes the DL Series of ZIF connectors the finest low-cost-per-mated- line I/0 connectors available today. Materials and Finishes DL1/2/3 Housing DL5 Housing Crimp Contact* Square Post Contact Actuating Camshaft Insulator Retainer (Plug Only) ...

Page 6

ZIF Connectors DLM Product Introduction C annon has expanded the DL-ZIF Series offering with the addition of the DLM (Metal Shell) versions. The DLM uses a rugged nickel plated aluminum housing. The Shield-Locking Mechanism feature (see illustration below) ensures uniform ...

Page 7

ZIF Connectors DLD Drawer Product Introduction C annon has combined Zero Insertion Force (ZIF) technology with remote electrical engagement. The DLD Drawer allows the movement of a drawer or panel to effortlessly mate/unmate the connector halves example: electrical ...

Page 8

ZIF Connectors DL4 Product Introduction T he Cannon DL4 Series of Zero Insertion Force (ZIF) connectors fill the need in the commercial/industrial, aerospace/ military, computer and peripheral equipment marketplaces for low-cost, high performance multiple wire power and signal connectors. The ...

Page 9

... PC/RC Metal or plastic housing. Wide range of accessories. Easy actuation by screwdriver, socket wrench (DL1/2/3 only), allen wrench or actuating handle (see accessories page 47). The long life and rapid mating are achieved through the use of our Zero Insertion Force design. Contacts in the plug and receptacle do not touch each other while the connector halves are being engaged ...

Page 10

ZIF Connectors DL/DLM/DLD Applications Medical Ultrasound Diagnostic Patient Monitoring Hospital Equipment Test & Instrumentation Avionics Automated Test Equipment Computer & Peripheral Equipment Semiconductor Commercial/Industrial Manufacturing Automation Robotics Electrical Controls Entertainment Recording Studio Equipment Stage Lighting & Sound Broadcasting Equipment Telecommunication ...

Page 11

... ZIF Connectors DL/DLM/DLD Temperature/Current Rating The ambient temperature curves shown represent the rated current carrying capacity of the Cannon DL1/2/3/4, DLM1/2/3 and DLD1/2 electrical connectors, derated to 80% of the values recorded using the methods specified by International Electro-Technical Commission Document 48 (1975). Current was applied to the total connector (all ...

Page 12

ZIF Connectors How to Identify the Ideal DL Product for Your Application Q. What type of actuation does the application require? Q. Does the application require plastic housing? Q. Does the application require metal housing? Q. Does this application involve ...

Page 13

... Square Post 7,11 (.280) Ext. DL1-156PW6 20µ inches Gold, Hermophroditic Std. Square Post 0,64 (.025) Factory Installed Solder to PCB Through Hole Wrap Post 15,37 (.605) Ext. DL1-156PW4 20µ inches Gold, Hermophroditic DL2-96PW4 Std. Square Post 0,64 (.025) DL3-60PW4 Factory Installed DL4-624PW4 DLM1-156PC 4,50 ( ...

Page 14

... DL5 Plastic Body 260 Pin Connector 112087-0000 DLM5 Metal Body 260 Pin Connector 111996-0001 DLM6 Metal Body 360 Pin Connector 110536-1011 DL1 Plastic Body 156 Pin Connector 112135-0002 DLM1 Metal Body 156 Pin Connector 112137-0002 DLM2 Metal Body 96 Pin Connector 112139-0002 ...

Page 15

... Order actuating handle kit separately, see page 47. Part Number Nomenclature 110535-0000 DL1-156P Receptacle For contact cavity arrangement, see page 68. For panel cutout and mounting hole pattern, see page 65. Crimp contacts are to be ordered separately and installed by customer, see pages 52-53. ...

Page 16

... DL1-156PW4 15,37 (.605) 110535-0025 DL1-156PW4A 15,37 (.605) 110535-0026 DL1-156PW6 7,11 (.280) 110535-0030 DL1-156PW6A 7,11 (.280) 110535-0040 DL110535-40 3,18 (.125) Receptacle For contact cavity arrangement, see page 68. For panel cutout and mounting hole pattern, see page 65. For PC hole pattern, see page 60. ...

Page 17

ZIF Connectors DLM1 — Metal Body — 156 Pin Connectors — Crimp Contacts Plug For contact cavity arrangement, see page 68. For panel cutout and mounting hole pattern, see page 65. Crimp contacts are to be ordered separately and installed ...

Page 18

ZIF Connectors DLM1 — Metal Body — 156 Pin Connectors — Square Post Contacts Plug For contact cavity arrangement, see page 68. For panel cutout and mounting hole pattern, see page 65. For PC hole pattern, see page 60. Front ...

Page 19

ZIF Connectors DLM1 — Metal Body — 156 Pin Connectors — PC/RC Contacts Plug For contact cavity arrangement, see page 68. For panel cutout and mounting hole pattern, see page 65. For PC hole pattern, see page 60. Order actuating ...

Page 20

ZIF Connectors DLD1 — Plastic Body — 156 Pin Connectors — Crimp Contacts Plug For contact cavity arrangement, see page 68. For panel cutout and mounting hole pattern, see page 66. Crimp contacts are to be ordered separately and installed ...

Page 21

ZIF Connectors DLD1 — Plastic Body — 156 Pin Connectors — Square Post Contacts Plug For contact cavity arrangement, see page 68. For panel cutout and mounting hole pattern, see page 66. For PC hole pattern, see page 60. Front ...

Page 22

ZIF Connectors DL2 — Plastic Body — 96 Pin Connectors — Crimp Contacts Plug For contact cavity arrangement, see page 68. For panel cutout and mounting hole pattern, see page 65. Crimp contacts are to be ordered separately and installed ...

Page 23

ZIF Connectors DL2 — Plastic Body — 96 Pin Connectors — Square Post Contacts Plug For contact cavity arrangement, see page 68. For panel cutout and mounting hole pattern, see page 65. For PC hole pattern, see page 61. Front ...

Page 24

ZIF Connectors DLM2 — Metal Body — 96 Pin Connectors — Crimp Contacts Plug For contact cavity arrangement, see page 68. For panel cutout and mounting hole pattern, see page 65. Crimp contacts are to be ordered separately and installed ...

Page 25

ZIF Connectors DLM2 — Metal Body — 96 Pin Connectors — Square Post Contacts Plug For contact cavity arrangement, see page 68. For panel cutout and mounting hole pattern, see page 65. For PC hole pattern, see page 61. Front ...

Page 26

ZIF Connectors DLM2 — Metal Body — 96 Pin Connectors — PC/RC Contacts Plug For contact cavity arrangement, see page 68. For panel cutout and mounting hole pattern, see page 65. For PC hole pattern, see page 61. Order actuating ...

Page 27

ZIF Connectors DLD2 — Plastic Body — 96 Pin Connectors — Crimp Contacts Plug For contact cavity arrangement, see page 68. For panel cutout and mounting hole pattern, see page 67. Crimp contacts are to be ordered separately and installed ...

Page 28

ZIF Connectors DLD2 — Plastic Body — 96 Pin Connectors — Square Post Contacts Plug For contact cavity arrangement, see page 68. For panel cutout and mounting hole pattern, see page 67. Front Removable 0,64 (.025) Square Posts 2,54 (.100) ...

Page 29

ZIF Connectors DL3 — Plastic Body — 60 Pin Connectors — Crimp Contacts Plug For contact cavity arrangement, see page 68. For panel cutout and mounting hole pattern, see page 65. Crimp contacts are to be ordered separately and installed ...

Page 30

ZIF Connectors DL3 — Plastic Body — 60 Pin Connectors — Square Post Contacts Plug For contact cavity arrangement, see page 68. For panel cutout and mounting hole pattern, see page 65. For PC hole pattern, see page 62. Front ...

Page 31

ZIF Connectors DLM3 — Metal Body — 60 Pin Connectors — Crimp Contacts Plug For contact cavity arrangement, see page 68. For panel cutout and mounting hole pattern, see page 65. Crimp contacts are to be ordered separately and installed ...

Page 32

ZIF Connectors DLM3 — Metal Body — 60 Pin Connectors — Square Post Contacts Plug For contact cavity arrangement, see page 68. For panel cutout and mounting hole pattern, see page 65. For PC hole pattern, see page 62. Front ...

Page 33

ZIF Connectors DLM3 — Metal Body — 60 Pin Connectors — PC/RC Contacts Plug For contact cavity arrangement, see page 68. For panel cutout and mounting hole pattern, see page 65. For PC hole pattern, see page 62. Order actuating ...

Page 34

ZIF Connectors DL4 — Metal Frame — 624 Pin Connector — Crimp Contacts Plug For contact cavity arrangement, see page 69. For panel cutout and mounting hole pattern, see page 65. Crimp contacts are to be ordered separately and installed ...

Page 35

ZIF Connectors DL4 — Metal Frame — 624 Pin Connector — Square Post Contacts Plug For contact cavity arrangement, see page 69. For panel cutout and mounting hole pattern, see page 65. Front Removable 0,64 (.025) Square Posts 2,54 (.100) ...

Page 36

ZIF Connectors DL5 — Plastic Body — 260 Pin Connectors — Crimp Contacts Plug For contact cavity arrangement, see page 69. For panel cutout and mounting hole pattern, see page 65. Crimp contacts are to be ordered separately and installed ...

Page 37

ZIF Connectors DL5 — Plastic Body — 260 Pin Connectors — Square Post Contacts Plug For contact cavity arrangement, see page 69. For panel cutout and mounting hole pattern, see page 65. For PC hole pattern, see page 62. Front ...

Page 38

ZIF Connectors DLM5 — Metal Body — 260 Pin Connectors — Crimp Contacts Plug For contact cavity arrangement, see page 69. For panel cutout and mounting hole pattern, see page 65. Crimp contacts are to be ordered separately and installed ...

Page 39

ZIF Connectors DLM5 — Metal Body — 260 Pin Connectors — Square Post Contacts Plug For contact cavity arrangement, see page 69. For panel cutout and mounting hole pattern, see page 65. For PC hole pattern, see page 62. Front ...

Page 40

ZIF Connectors DLM5 — Metal Body — 260 Pin Connectors — PC/RC Contacts Plug For contact cavity arrangement, see page 69. For panel cutout and mounting hole pattern, see page 65. For PC hole pattern, see page 62. Order actuating ...

Page 41

ZIF Connectors DLM6 — Metal Body — 360 Pin Connectors — Crimp Contacts Plug For contact cavity arrangement, see page 69. For panel cutout and mounting hole pattern, see page 65. Crimp contacts are to be ordered separately and installed ...

Page 42

ZIF Connectors DLM6 — Metal Body — 360 Pin Connectors — Square Post Contacts Plug For contact cavity arrangement, see page 69. For panel cutout and mounting hole pattern, see page 65. For PC hole pattern, see page 63. Front ...

Page 43

ZIF Connectors DLM6 — Metal Body — 360 Pin Connectors — PC/RC Contacts Plug For contact cavity arrangement, see page 69. For panel cutout and mounting hole pattern, see page 65. For PC hole pattern, see page 63. Order actuating ...

Page 44

... Actuating handles are the same for the DL1/2/3 and DLM1/2/3 series. The DL5/DLM5 and DLM6 series have specific handles. Handles are sold separately since many applications require the connector to be attached or removed only by an authorized technician ...

Page 45

... ZIF Connectors Metal Backshell DL1, DLM1 DL1, DLM1 is a two piece shell design. Kit consists of 2 shells, 10 screws, 1 wire hood, 1 wire clamp, 1 lock/open indication seal. Materials and Finishes Shell: Nickel over die cast aluminum Hardware: Stainless Steel DL2, DLM2 DL2, DLM2 is a two piece shell design. ...

Page 46

ZIF Connectors Metal Backshell DL5, DLM5 DL5, DLM5 is a one piece shell design. Kit consists of 1 shell, 8 screws, 1 wire hood, 1 wire clamp, 4 nuts. Materials and Finishes Shell: Nickel over die cast aluminum Hardware: Stainless ...

Page 47

... ZIF Connectors Plastic Junction Shell Kits DL1, DL2, DL3 DL1-J/S DL1 – Dimensions Note: DL1 shell is single piece. Stainless steel cable clamps. Thermoplastic UL 94V-1 rated. Straight cable entry. Junction Shell Kit Used On DL1, DLM1 DL2, DLM2 DL2, DLM2 DL2, DLM2 DL2, DLM2 ...

Page 48

... Part Number DL1-156P 039-0242-000 DL2-96P 039-0244-000 DL3-60P 039-0246-000 DL4-624P 039-0239-000 DL4-1248P 039-0235-000 DL4-2496P 039-0237-000 DL, DLM Plug Description Part Number DL1-156P 025-0852-000 DL2-96P 025-0857-000 DL3-60P 025-0850-000 Accessories DLM6 Handle for: Part Number DL1/2/3, DLM1/2/3 204-0016-000 DL5, DLM5 204-4501-000 DLM6 204-4500-000 DL, DLM Receptacle ...

Page 49

... A and position 2 at location B. (C > corner polarization). Receptacle DL1-156RW4B32C would mate with plug DL1-156PW4A32C 48 Kit contains 2 posts and 2 No. 4-40x9/32 pan head screws. Order 1 kit per connector. Description ...

Page 50

ZIF Connectors Metal Shells for EMI/RFI Shielding (Optional for DL5-260 Connector) Plug Receptacle Description Part Number Plug Shell 248-4500-000 Description Part Number Receptacle Shell 248-4501-000 Accessories Material Finish Steel Nickel Material Finish Steel Nickel Dimensions are shown in mm (inch) ...

Page 51

ZIF Connectors Contacts T he Cannon DL Crimp and Buss contacts are available in addition to the factory installed Square Post/PCB mount version contacts. Crimp contacts are available loose or reeled, where as Buss contacts are available loose only. The ...

Page 52

ZIF Connectors Buss Contacts 6 Pair/3Pair/1 Pair Designed for power distribution of more than 5 amps. Accommodates #30-#18 AWG in hole X 1,29-1,14 (.051-.045) for wire soldering. Accommodates 1/8 crimp lugs for larger wire sizes. Material: Copper Alloy Finish: 20µ ...

Page 53

ZIF Connectors Crimp Contacts — Loose Loose 50µ inch gold contacts: Recommended for all applications. Offer the broadest amperage range. Mandatory for low current applications (less than 100 milliamps). Material: Copper Alloy Finish: Gold over nickel Extraction Tool: 274-7029-007 Insertion ...

Page 54

ZIF Connectors Crimp Contacts — Reeled Reeled 50µ inch gold contacts: Recommended for all applications. Offer the broadest amperage range. Mandatory for low current applications (less than 100 milliamps). Material: Copper Alloy Finish: Gold over nickel Extraction Tool: 274-7029-007 Insertion ...

Page 55

ZIF Connectors Tooling A key feature of the Cannon DL connector series is easy contact termination, both in the field and in high-volume production. An ergonomically designed hand crimp tool is available for the low volume (loose contact) applications and ...

Page 56

... Wire Trim Dimension ‘‘A’’ 1,35 (.053) 1,35 (.053) Insulation Dia. Max. Extraction Tool — Crimp, Square Post, PC/RC Contacts CET-DL10 Description CET-DL10 CET-ECP CET-ECP-1 Hand Crimp Tool with Replaceable Jaw Set Hand Tool Wire Trim Dimension ...

Page 57

... Step 1. With the retention lance positioned toward the shaft hole, insert contacts from the rear of the receptacle. Contact Removal for Crimp Contacts Tool: CET-DL10 Release retention lance by inserting tip of extraction tool into cavity until it bottoms on insulator shoulder. Gently pull wire in direction of arrow, see illustration, to remove contact from insulator ...

Page 58

ZIF Connectors Assembly Instructions for Buss Contacts Contact Insertion: All buss contacts are inserted by hand. No tooling is required for either the plug or receptacle. Caution: Caution: Do not force contacts into contact cavities. If contact encounters excessive resistance ...

Page 59

ZIF Connectors Assembly Instructions for Square Post Contacts Contact Insertion: Square Post Contacts are factory installed but can be removed and replaced if damaged in service. Step 1. Prior to inserting contacts, actuating handle must be in the maximum open ...

Page 60

ZIF Connectors Lease Automatic Tooling — North America* ABT-607 Pneumatic Crimper ABT-500 UCCD ABT-620 UCCS *For other geographical regions, contact Cannon for details. The ABT-607 is a pneumatic powered and controlled machine designed for customers with moderate volume. ...

Page 61

... ZIF Connectors DL1/DLM1/DLD1 Printed Circuit Board Hole Patterns DL1-156/DLM1-156 Plug C L SYMM SYMM P Ø 9,52 (.375) MIN R S THRU HOLE DLD1-156 Plug 4X R 3,63 (.143) MAX SYMM SYMM Ø 9,52 (.375) MIN T U THRU HOLE Notes: Contact hole cavity identification shown is typical as viewed from top surface of P.C. board. ...

Page 62

ZIF Connectors DL2/DLM2/DLD2 Printed Circuit Board Hole Patterns DL2-96/DLM2-96 Plug C L SYMM SYMM Ø 9,52 (.375) MIN M THRU HOLE ...

Page 63

ZIF Connectors DL3/DLM3/DL5/DLM5 Printed Circuit Board Hole Patterns DL3-60/DLM3-60 Plug L C SYMM SYMM F Ø 9.52 (.375) MIN G H THRU HOLE DL5-260/DLM5-260 Plug ...

Page 64

ZIF Connectors DLM6 Printed Circuit Board Hole Patterns DLM6-360 Plug C L SYMM SYMM S Ø 9,52 (.375) MIN T U THRU HOLE ...

Page 65

ZIF Connectors PCB Pad Layout For the PC/RC Versions; The contact tail design has been modified from a 0,64 (.025) square pin to a 0,05 (.020) diameter round pin. The change enables a decrease in the diameter of the through- ...

Page 66

... ZIF Connectors DL/DLM Panel Cutouts and Mounting Hole Patterns DL1-156/DLM1-156 Required for Center Mounting Polarization Only DL3-60/DLM3-60 DL5-260/DLM5-260 DL2-96/DLM2-96 Required for Center Mounting Polarization Only DL4-624 DLM6-360 DL/DLM Dimensions are shown in mm (inch) 65 Dimensions subject to change ...

Page 67

ZIF Connectors DLD1 Panel Cutouts and Mounting Hole Patterns DLD1-156 Plug 25,19 (.990) MIN 4X Ø 3,30-3,17 (.130-.125 SYMM 4X R 3,56 (.140 MAX SYMM DLD1-156 Receptacle 23,37 (.920) MIN 2X Ø 5,21(.205) THRU 4X NO. ...

Page 68

ZIF Connectors DLD2 Panel Cutouts and Mounting Hole Patterns DLD2-96 Plug 28,45 (1.120) MIN 19,51-19,25 (.768-.758) 4X Ø 3,30-3,17 (.130-.125) 51,31 (2.020 MIN SYMM 4X R 3,56 (.140 MAX SYMM DLD2-96 Receptacle 23,37 (.920) MIN 2X ...

Page 69

... ZIF Connectors Contact Cavity Arrangements – Rear View DL1-156/DLM1-156/DLD1-156 Plug DL3-60/DLM3-60 Plug 68 DL2-96/DLM2-96/DLD2-96 Receptacle Plug Receptacle DL/DLM/DLD Receptacle Dimensions are shown in mm (inch) Dimensions subject to change ...

Page 70

ZIF Connectors Contact Cavity Arrangements – Rear View DL4-624 Plug DL5-260/DLM5-260 Plug DLM6-360 Receptacle Plug DL/DLM Receptacle Receptacle Dimensions are shown in mm (inch) 69 Dimensions subject to change ...

Page 71

ZIF Connectors DLD Drawer — Assembly Dimensions DLD The DLD Drawer features ZIF assembly for greater contact life and eliminates the rod normally used in such products. DLD Drawer — Mating Sequence Figure 1 Panel Open No Interface: No Electrical ...

Page 72

ZIF Connectors Glossary of Terms In every job speciality there are certain words and phrases used by the ‘‘insiders’’ which after a time become almost a language unique to that speciality. DL Zero Insertion Force (ZIF) technology is a typical ...

Page 73

... DLM111995 12, 41 CET-ECP- 55, 58 DLM111996 13, 41 CHTDLT28- DLM112086 12, 38 CHTDLT20- DLM112087 13, 38 CHTDLT18- DLM112134 12, 17 DL1-156 . . . . . . . . . . . . . . . . . . . . . . . . . . 43, 65 DLM112135 13, 17 DL1-156P . . . . . . . . . . . . . . . . . . . . . . . . . 12, 14 DLM112136- 12, 24 DL1-156PW4 . . . . . . . . . . . . . . . . . . . . . . 12, 15 DLM112137- 13, 24 DL1-156PW4A . . . . . . . . . . . . . . . . . . . . . 12, 15 DLM112138 12, 31 DL1-156PW6 . . . . . . . . . . . . . . . . . . . . . . 12, 15 DLM112139 13, 31 DL1-156PW6A . . . . . . . . . . . . . . . . . . . . . 12, 15 DLM2- 43, 65 DL1-156R . . . . . . . . . . . . . . . . . . . . . . . . . 13-14 DLM2-96P ...

Page 74

... This publication is not to be construed as an offer intended merely as an invitation to make an offer. By this publication, ITT Cannon does not assume responsibility or any liability for any patent infringements or other rights of third parties which may result from its use. Reprinting this publication is generally permitted, indicating the source. However, ITT Cannon’ ...

Page 75

DL99 1999 ITT Industries, Inc. Printed in USA. Cannon Worldwide Facilities Austria: Afrikanergasse 3 1020 Vienna FAX: 43.1.2160948 PH: 43.1.2160947 Benelux: Rue Col. Bourg Str. 105A 1140 Brussels, Belgium FAX: 32.2.7269201 PH: 32.2.7267594 China: No. 24, Block 2 Taohuawu New ...

Page 76

We’re Part of Your World in Interconnect Technology Don’t blink. No industry in the world moves faster than electronics. Take a snapshot of it today, and it all Innovation changes by tomorrow. When you need to bring your products to ...

Related keywords