D-436-89 Tyco Electronics, D-436-89 Datasheet - Page 2

• Manufacturer Part Number: D-436-89
• Description: CONN SPLICE BUTT 20-24AWG BLUE
• Manufacturer: Tyco Electronics
• Series: D-436r

Specifications of D-436-89

• Terminal Type: Butt Splice, Inline, Individual Openings
• Number Of Wire Entries: 2
• Termination: Crimp
• Wire Gauge: 20-24 AWG
• Insulation: Fully Insulated
• Features: Heat Shrink
• Color: Blue, Blue Stripe
• Chemical Resistant: No
• Maximum Temperature: + 150 C
• Lead Free Status / RoHS Status: Lead free / RoHS Compliant
• Other names: 2-1195133-9; 650133-000

APPLICATION
1. These parts are designed to provide immersion resistant in-line splices of 2 or 3 to 2 or 3 wires falling within
2. Parts are available only as an assembly of one of each Item #1 and Item #2.
3. Parts are to be installed per assembly procedure as outlined below.
4. Inside diameter and outside diameter of splice are to be measured in crimp area, 2.54 to 5.08mm
5. Acceptance sampling shall be in accordance with Paragraph 4.6.1 of SAE AS81824.
6. Packing and packaging shall be in accordance with Section 5, Level C, of SAE AS81824.
7. This document takes precedence over documents referenced herein.
ASSEMBLY PROCEDURE
1.0
2.0
3.0
Unless otherwise specified, dimensions are in millimeters. [Inches dimensions are shown in rackets]
DOCUMENT NO.:
Print Date: 6-Feb-06
If this document is printed it becomes uncontrolled. Check for the latest revision.
MIL Spec equivalent size and wire accomodation:
[0.100 to 0.200in] from ends of part. Slight burr permitted on parted surfaces.
the size range listed on sheet 1, having nickel-plated conductors and insulations rated for at least 135°C.
D-436-88/-90
D-436-88
D-436-89
D-436-90
SCOPE
This document outlines the procedure to be followed to obtain immersion resistant multiple wire butt
splices using Multi-Wire In-Line Splice Sealing system D-436-88/-90.
PROCEDURE
a) Pass the wires to be attached to one barrel through the separate multi-wire seal (3). Pass the wires to be
b) Strip wires 5/16” to 11/32” and crimp into splice using a Raychem AD-1377 crimp tool. Care must be
c) Position the separate multi-wire seal (3) as close as possible to the splice. Hold this piece in position
d) Apply heat, using the recommended heat source, first to the separate multi-wire seal end, and then to
RECOMMENDED RAYCHEM HEATING TOOLS
Name
Part
Heat Gun CV-1981
Steinel HL-1802E
Heater
attached to the other barrel through the sealing sleeve from the three hole insert end.
taken so that the wires remain untwisted between the splice and the separate multi-wire seal (3) or the
sealing sleeve cannot be positioned properly.
by squeezing the wires directly behind it, and slide the sealing sleeve over the assembly so that the
separate multi-wire seal (3) is as far inside the sleeve as possible.
the other. Heat should be applied until insert melts and flows axially along the wire.
Equivalent Size
SPECIFICATION CONTROL DRAWING
DCR NUMBER:
M81824/1-1
M81824/1-2
M81824/1-3
MIL Spec
D060019
Reflector
PR52D
PR52D
© 2006 Tyco Electronics Corporation. All rights reserved.
REV.:
Range (AWG)
Wire Size
26 - 20
20 - 16
16 - 12
B
Recommended
setting
7.5 - 8
8 - 9
DATE:
Wgt. Lbs/Mpc
6-Feb-06
max
1.02
1.61
2.72
SHEET:
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