D-150-0095 Tyco Electronics, D-150-0095 Datasheet - Page 2

• Manufacturer Part Number: D-150-0095
• Description: CONN SPLICE BUTT BLUE/YELLOW
• Manufacturer: Tyco Electronics
• Series: SolderShield™r

Specifications of D-150-0095

• Terminal Type: Butt Splice, Inline, Individual Openings
• Number Of Wire Entries: 2
• Termination: Crimp
• Wire Gauge: Coaxial Cable
• Insulation: Fully Insulated
• Features: Heat Shrink
• Color: Blue, Yellow Stripe
• Lead Free Status / RoHS Status: Lead free / RoHS Compliant
• Other names: 7-1194668-9

SELECTION GUIDE:
(a) As supplied. Cable jacket diameter must be less than this value.
(b) Recovered I.D. through meltable inserts of sealing sleeve. Cable dielectric diameter must be greater than this value.
(c) Recovered I.D. through shrinkable shield of shield splice sleeve. Cable shield diameter must be greater than this value. Cable
(d) Recovered I.D. through meltable inserts of shield splice sleeve. Cable jacket must be greater than this value.
(e) Recovered I.D. of filler sleeve.
(f) Recovered O.D. of filler sleeve.
(g) Conductor Range: -0094 & -0095: 0.25 to 0.51 (0.010 to 0.020) 30 to 26 AWG
MATERIALS
1. SHIELD SPLICE SLEEVE:
2. CRIMP SPLICE: Tin plated copper alloy. Color code: see table.
3. INSULATION SLEEVE: Heat-shrinkable, radiation cross-linked modified polyolefin, color: black.
4. SEALING SLEEVE:
APPLICATION
1. These parts are designed to make a 1 to 1 environment resistant in-line splice in coaxial cables having tin or silver-plated
ASSEMBLY PROCEDURE:
1.
2.
3.
4.
5.
6.
Unless otherwise specified dimensions are in millimeters.
Inches dimensions are in between brackets.
TOLERANCES:
0.00 N/A
0.0 N/A
0 N/A
DRAWN BY:
If this document is printed it becomes uncontrolled. Check for the latest revision.
MELTABLE RINGS: Environment resistant thermoplastic. Color: gray.
INSULATION SLEEVE: Heat-shrinkable, transparent blue, radiation cross-linked modified polyvinylidene fluoride.
SEALING RING: Environment resistant thermoplastic. Color: gray.
conductors and shields and rated for at least 125 C.
INSULATION SLEEVE: Heat-shrinkable, transparent blue, radiation cross-linked modified polyvinylidene fluoride.
SHIELD: Solder impregnated, flux coated copper wire braid.
BASE METAL: Copper Alloy 101 or 102 per ASTM B-75.
PLATING: Tin per MIL-T-10727, Type 1.
shield may be folded back over cable jacket to increase its diameter.
M. FORONDA
Cable Preparation
A. Remove 26.67 to 27.95 (1.05 to 1.10) of cable jacket.
B.
C.
D. If cable shield is to be folded back over Jacket to increase its diameter (see Selection Guide), remove 15.24 - 16.51
Place shield splice sleeve and sealing sleeve filler sleeve (if used) onto one of the cables in the order listed.
Crimp the conductors of the cables into the barrels of the metal crimp splice using a calibrated Raychem AD-1377 Crimp
Tool.
Place the filler sleeve over the crimped splice and heat, using a Raychem approved hot air heater, until it recovers onto the
splice.
Center the sealing sleeve over the splice and heat until sleeve recovers and inserts melt and flow.
Position the shield splice sleeve so that trailing ends of the shrinkable shield are centered between the cable jackets. Apply
heat. Start at center of shield and heat until the impregnated solder has melted and the sleeve and shield have recovered
down onto the cable braid, heat toward one end slowly. Heat the overlap area for an additional 5-10 seconds to ensure
adequate wetting of the cable shield and then slowly move heat across splice to overlap section on second cable. Recover
this end and apply additional heat to ensure wetting. Finally, heat the two sealing, rings until they melt and flow. Cool
undisturbed until solder resolidifies. The use of a Raychem AD-1319 holding fixture is recommended in order to hold
cables in correct alignment during the heating and subsequent cooling steps.
SOLDER:
FLUX:
Remove 15.24 - 16.51 (0.600 - 0.650) of shield.
Remove 6.35 – 7.62 (0.250 - 0.300) of dielectric.
(0.600 to 0.650) of cable jacket and fold shield back over jacket, then continue as in B and C above.
ANGLES: N/A
ROUGHNESS IN
MICRON
TYPE ROM1 per ANSI-J-STD-004.
TYPE Sn63 per ANSI-J-STD-006.
-0096: 0.51 to 1.02 (0.020 to 0.040) 26 to 20 AWG
Tyco Electronics Corporation
305 Constitutional Drive
Menlo Park, CA 94025 USA
REPLACES:
Tyco Electronics reserves the right to amend this
drawing at any time. Users should evaluate the
suitability of the product for their application.
SPECIFICATION CONTROL DRAWING
N/A
DCR NUMBER:
D010122
RAYCHEM
Products
TITLE :
DOCUMENT NO
DATE:
PROD. REV.
SEE TABLE
May 29, 2001
ENVIRONMENT RESISTANT
SPLICE, COAXIAL CABLE,
.: D-150-0094/-0096
SCALE:
None
SIZE:
A
DOC ISSUE:
SHEET:
1
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