0638117500 Molex Inc, 0638117500 Datasheet - Page 3

• Manufacturer Part Number: 0638117500
• Manufacturer: Molex Inc
• Type: Hand Crimp Toolr

Specifications of 0638117500

• Lead Free Status / RoHS Status: RoHS Not Applicable

Hand Crimp Tool for “KK ” .156 Center Terminals
Doc No. ATS-638117500
Revision: C
OPERATION
Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will
release the handles, and the hand tool will spring open.
Crimping Terminals
1. Select the desired terminal listed in the preceding charts. Make
2. Swing the terminal locator away from the crimp tool shown in
3. Press down on the wire stop on the locator as shown in Figure
CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage
can occur to the tool or die.
sure that the proper locator is mounted on the tool.
Figure 2. Some terminals with large insulation grips may
interfere with the crimp tooling when swinging the locator into
position. The terminal must then be loaded into the locator in
the closed/crimp position.
2. Insert the proper terminal into the proper nest opening.
Make sure when choosing the nest opening, it will correspond with the A or B profile on the hand tool.
Series No.
Termina
2878
4838
5167
6438
6838
8818
8993
To Achieve IPC-A-620 Class 2 Crimps, the following over-all wire insulation diameter ranges are recommended:
Hand Tool
Locator
Black
Black
Black
Black
Black
Black
Gray
Release Date: 12-06-06
Revision Date: 03-29-08
AWG
24
18
20
18
20
22
18
20
22
24
18
20
18
20
18
20
22
18
20
22
24
1.
2.
Wire Size
Profile A: 1.68mm (.066 inch max.)-Up to the maximum terminal rating.
Profile B: 1.39-2.38mm (.055-.094 inch)
0.20
0.80
0.50
0.80
0.50
0.35
0.80
0.50
0.35
0.20
0.80
0.50
0.80
0.50
0.80
0.50
0.35
0.80
0.50
0.35
0.20
mm
2
Conductor Crimp Height
0.86-0.96
1.01-1.11
1.01-1.11
1.01-1.11
1.01-1.11
0.86-0.96
1.01-1.11
1.01-1.11
0.86-0.96
0.86-0.96
1.01-1.11
1.01-1.11
1.01-1.11
1.01-1.11
1.01-1.11
1.01-1.11
0.86-0.96
1.01-1.11
1.01-1.11
0.86-0.96
0.86-0.96
mm
(REF)
.034-.038
.040-.044
.040-.044
.040-.044
.040-.044
.034-.038
.040-.044
.040-.044
.034-.038
.034-.038
.040-.044
.040-.044
.040-.044
.040-.044
.040-.044
.040-.044
.034-.038
.040-.044
.040-.044
.034-.038
.034-.038
In.
UNCONTROLLED COPY
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
Conductor
mm
Punch Width (Ref)
.079
.079
.079
.079
.079
.079
.079
.079
.079
.079
.079
.079
.079
.079
.079
.079
.079
.079
.079
.079
.079
LOCATOR
In.
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
mm
Insulation
JAWS OPEN
.098
.098
.098
.098
.098
.098
.098
.098
.098
.098
.098
.098
.098
.098
.098
.098
.098
.098
.098
.098
.098
In.
Pull Force
22.2 5.00
89.0 20.00 X
57.8 13.00 X
89.0 20.00 X
57.8 13.00 X
35.6 8.00
89.0 20.00 X
57.8 13.00 X
35.6 8.00
22.2 5.00
89.0 20.00 X
57.8 13.00 X
89.0 20.00 X
57.8 13.00 X
89.0 20.00 X
57.8 13.00 X
35.6 8.00
89.0 20.00 X
57.8 13.00 X
35.6 8.00
22.2 5.00
Minimum
N
Lb.
Figure 1
A
Profile
Page 3 of 7
B
X
X
X
X
X
X
X