1490413-1 TE Connectivity, 1490413-1 Datasheet - Page 3

• Manufacturer Part Number: 1490413-1
• Description: Tools, Hydraulic Crimp
• Manufacturer: TE Connectivity
• Type: Dier

Specifications of 1490413-1

• Crimp Tool: Hydraulic Hand
• Connector Type: Crimp
• Rohs Compliant: NA
• Product: Tool Component
• Lead Free Status / RoHS Status: RoHS Not Applicable
• For Use With: Interchangeable Dies
• Lead Free Status / Rohs Status: RoHS Exempt Product

4. WIRE STRIPPING AND CRIMPING PROCEDURES
4.1. Wire Stripping
Strip wire to the dimensions listed in Figure 4. Do
NOT nick or cut the wire strands.
4.2. Crimping Procedure
Rev E
DANGER
1. Ensure that the wire range or size stamped on
the terminal or splice corresponds with the wire
size being used and the wire range or size
stamped on the nest and indenter.
2. Center terminal or splice in nest as shown in
Figure 5. For best results, when brazed seam on
terminal or splice is visible, position seam toward
indenter.
3. Activate power unit so that ram advances and
holds terminal or splice in place. Do NOT deform
terminal or splice wire barrel.
4. Insert stripped wire into terminal or parallel
splice until end of conductor is flush with or
extended slightly beyond end of wire barrel.
5. Insert stripped wire into butt splice until end of
conductor butts against splice wire stop.
6. Activate power unit to complete the crimp.
NOTE
7. For butt splice, repeat steps 5 and 6 for other
wire barrel.
i
To avoid personal injury, be sure to exercise
caution while holding terminals, splices or wire
near the crimping area of power units.
If terminal sticks in die after crimping, grasp wire
close to crimp and apply a rocking motion to
remove from die.
Indenter
Nest
Tyco Electronics Corporation
Die Release
Button
Figure 3
5. INSPECTION/MAINTENANCE
5.1. Crimp Inspection
Inspect crimped terminals or splices by checking the
features described in Figure 6. Use only terminals or
splices that meet the conditions shown in the
ACCEPT column. Terminals and splices displaying
the features shown in the REJECT column can be
avoided by careful use of these instructions and by
performing the maintenance and inspection
procedures described in Paragraphs in 5.2 and 5.3.
5.2. Daily Maintenance
It is recommended that each operator of the dies be
made aware of, and responsible for, the following
steps of daily maintenance:
DANGER
8. Refer to Paragraph 5.1, Crimp Inspection, for
standard terminal, butt splice, and parallel splice
crimp inspection.
NOTE
1. Remove dust, moisture, and other contaminants
from the dies with a clean brush, or a clean, soft,
lint--free cloth. Do NOT use objects that could
damage the dies.
2. If dies are coated with oil or preservative, wipe
clean — particularly in the crimping areas —
before placing them in use.
i
To avoid personal injury, disconnect the power
supply before performing maintenance,
adjustments, inspections and repairs.
The accompanying procedure is included as an
aid to the tool operator ONLY. It is not intended to
serve as a quality control procedure for qualifying
finished crimps on SOLISTRAND terminals or
splices.
Ram
(Advanced)
Die
Release
Button
(Figure 6)
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