1-55323-0 TE Connectivity, 1-55323-0 Datasheet

1-55323-0

Manufacturer Part Number
1-55323-0
Description
Manufacturer
TE Connectivity
Type
Power Tapr
Datasheet

Specifications of 1-55323-0

Gender
F
Body Orientation
Straight
Number Of Contacts
10POS
Number Of Ports
1Port
Number Of Terminals
10
Current Rating (max)
25/ContactA
Pitch (mm)
Not Requiredmm
Operating Temp Range
-55C to 85C
Mounting Style
Through Hole
Product Depth (mm)
6.98mm
Profile
Standard
Insulation
No
Pcb Mounting Orientation
Vertical
Footprint (mm [in])
6.35 x 3.18 [.250 x .125]
Screw Size
6-32
Screw Material
Passivated Stainless Steel
Current Rating (a)
25
Faston Tab
Without
Screw
With
Louvertac Band
Without
Number Of Positions
10
Contact Configuration
ACTION PIN Post, High Current
Action Pin Material
Copper Alloy
Action Pin Plating
Bright Tin-Lead
Rohs/elv Compliance
Not ELV/RoHS compliant
Lead Free Solder Processes
Wave solder capable to 240°C, Wave solder capable to 260°C, Wave solder capable to 265°C
Pcb Thickness, Recommended (mm [in])
1.57 – 3.18 [0.062 – 0.1251]
Lead Free Status / RoHS Status
Not Compliant
62
Product Facts
Typical Applications
Technical Documents
Product Specification
108-2285
Application Specification
114-13206
Catalog 1773096
Revised 2-10
www.tycoelectronics.com
Wide variety of contact sizes
and styles from 1 Amp
signals up to power contacts
rated at up to 200 Amps each
Sequenced contacts for
“mate-first-break-last”
operation
Floating panel-mount
connectors float up to
+/- 2 mm
High durability specific
products ranging from
100 to 1000 mate/un-mate
cycles
Customizable products
allow the freedom to add or
remove power or signal
contacts to meet specific
application requirement
Most products recognized
to US and Canadian
requirements under the
Component Recognition
program of Underwriters
Laboratories File No.
E28476
Low noise power supplies
Switch-mode power
supplies (SMPS)
Power factor-correcting
(PFC) power supplies
Systems requiring mounting
to backplane or chassis
Redundant (N + 1) power
systems
“Live” hot-plug power
supplies
All ELCON drawer
connectors in this section
are RoHS compliant
R
AND
C
®
US
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Power Connectors & Interconnection Systems
ELCON Drawer Series Connectors
True Hot-Plug, Blind-Mating Mixed Signal and Power Connectors
Tyco Electronics offers a
wide selection of blind-
mateable “drawer” connec-
tors to suit modular
equipment designs. The
term “drawer connector”
was created to describe a
cabinet drawer where the
connector is installed at the
back of the drawer and is
mated by closing the
drawer. Since the “drawer”
is often times made with a
somewhat loose fit — to
enable easy opening and
closing, the drawer connec-
tor must provide sufficient
self-alignment and ideally a
floating connection to the
cabinet or drawer to keep
the connection from binding.
The power drawer connec-
tors in this catalog are
divided into two separate
categories: high power
drawers and low power
drawers. Specifically, the
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
product line names in these
two categories are:
High Power Drawer Connectors
Low Power Drawer Connectors
Some of the benefits of the
power drawer connectors
from Tyco Electronics are
the robustness of the
housing designs and the
durability of the contacts.
High-end applications such
as networking switches and
servers want the lowest
possible voltage drop
across the connector.
For these applications the
high conductivity screw-
machined contacts with
either gold or silver plating
offer the best performance.
ELCON Drawer Series
Connectors
AMP Drawer Series
Connectors
Mini Power Drawer
Blind-mate Drawer
Connectors
Hybrid Mini Drawer
Connectors
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
The contacts are the core
of the ELCON drawer
series connectors. For cost
sensitive applications the
different hybrid drawer
connectors offer a wide
variety of shapes and sizes
aimed at keeping cost mini-
mized and still providing a
reliable separable interface.
Regardless of the applica-
tion, Tyco Electronics offers
a wide variety of power &
signal blind-mateable
drawer connectors.
Need more information?
Call Technical Support at
the numbers listed below.
Technical Support is staffed
with specialists well versed
in all Tyco Electronics
products. They can provide
you with:
Technical Support
Catalogs
Technical Documents
Product Samples
Tyco Electronics
Authorized Distributor
Locations
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-(0)8002-67666

Related parts for 1-55323-0

1-55323-0 Summary of contents

Page 1

... Power Connectors & Interconnection Systems ELCON Drawer Series Connectors True Hot-Plug, Blind-Mating Mixed Signal and Power Connectors Product Facts ■ Wide variety of contact sizes and styles from 1 Amp signals up to power contacts rated 200 Amps each ■ Sequenced contacts for “mate-first-break-last” ...

Page 2

... C. America: 52-55-1106-0803 (Continued) Regulatory Agency Certifications Tyco Electronics ELCON drawer series connectors have been evaluated and found to comply with the UL1977 standard and the CSA standard C22.2 No. 182.3-M1987. Tyco Electronics can also work with the customer to obtain application-specific regulatory certifications if needed. ...

Page 3

... PCB tail standard con- tact to be installed in contact position #10, write “Q” in circle #10. 4. Sign, date and send the completed form to your local Tyco Electronics Sales Engineer. ...

Page 4

... M4 x 0.7 Metric Thread Panel Fix Mounting As a rule of thumb, ELCON drawer connectors can be fix-mounted to a panel, in two ways: (1) by attaching a screw through the top and bottom mounting flange of the housing; or (2) by attaching a screw into a threaded guide pin (for those connectors that have one). An example of each case is shown in the sketches below. ...

Page 5

... To provide for proper mating of the connector when the power supply unit is fully engaged into the system, the gap between the pin and socket (shown as dimension “A” in the sketch below) must be within the limit specified in the customer drawing for your ELCON drawer connector. Failure to meet this requirement may compromise contact wipe. ...

Page 6

... Wire strip length: If inserting stranded wire into crimp style contacts, please use the table below to determine the proper strip length of the wire. Contact Size *Ref: MS3348 “Contact Bushing, Electric, Wire Barrel” Crimp Tools: The following table lists applicable MIL-STD crimp tools for contacts Size ...

Page 7

... Size #12 Hot-Plug 4 35A Size #8 6 Size #4 8 125A Size #0 6 200A Size #0 w/double Crown 5 200A 1,500 VDC for 1 minute, per MIL-STD 1344, Method 3001 CSA-22.2 No. 0-M91 182.30 M1987 (CNR 250V 10A / 250V 25A / 600V 25A / 250V 25A / 250V 25A / 250V 55A / 250V 150A / 250V — ...

Page 8

... Size 12 + Size 20 + Size 12 1648115-1 Size 16 + Size 20 + Size 16 1648116-1 Size 12 + Size 20 + Size 16 1648117-1 Pin Housing Size 12 + Size 20 + Size 12 1648206-1 Size 16 + Size 20 + Size 16 1648207-1 Size 12 + Size 20 + Size 16 1648208-1 Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change ...

Page 9

... Power Connectors & Interconnection Systems ELCON Drawer Series Connectors 75A Middle Drawer Dimensions — 3.31" x 1.31" (84.1 x 33.3 mm) Housing Variations — See Part Numbers Guides and Polarization — Built in Available Contacts — Size contacts Size contacts Size contacts Current Rating — Amps per size 8 contact Contact Features — ...

Page 10

... Numbers Guides and Polarization — Built in Available Contacts — Size contacts Size contacts Size contacts Current Rating — 125 Amps per size 4 contact Contact Features — Hot-Plug size 12 contact option Contact Sequencing — Multi-level for power and signal Contact Terminations — ...

Page 11

... PCB tail Pin Housing Size 12: Crimp and PCB tail 1648134-1 Size 20: Crimp and PCB tail Square Drawer Dimensions — 2.76" x 1.24" (70.1 x 31.5 mm) Housing Variations — See Part Numbers Guides and Polarization — Built in Available Contacts — Size contacts Size contacts Current Rating — ...

Page 12

... Optional Steel Guide Pins with either #6- internal thread Available Contacts — Size contacts Size contacts Size contacts Size contacts Current Rating — 200 Amps per size 0 contact Contact Features — Hot-Plug size 12 contact option Probe-proof size 0 contact option Contact Sequencing — Multi-level for power and signal Contact Terminations — ...

Page 13

... Guides and Polarization — Optional Steel Guide Pins with either #6- internal thread Available Contacts — Size contacts Current Rating — 200 Amps per contact Contact Features — Probe-proof size 0 contact option Contact Sequencing — Standard only Contact Terminations — ...

Page 14

... Housing Variations — See Part Numbers Guides and Polarization — Built in Available Contacts — Size contacts Current Rating — 200 Amps per contact Contact Features — Probe-proof size 0 contact option Contact Sequencing — Standard only Contact Terminations — ...

Page 15

... Available Contacts — Size contacts Current Rating — Amps per size 12 contact Contact Sequencing — Standard only Contact Terminations — Size 12: Crimp Pin and PCB tail Socket Note: Supplied as kit, including contacts Base Housing Part Numbers Pin Side Kit 6766014-1 Note: All part numbers are RoHS compliant. ...

Page 16

... Housing Variations — See Part Numbers 600 V High Voltage Design Guides and Polarization — Built in Available Contacts — Size contacts Current Rating — Amps per size 12 contact Contact Features — Hot-Plug size 12 contact option Contact Sequencing — Multi-level for power Contact Terminations — ...

Page 17

... Size 20: Crimp and PCB tail Base Housing Part Numbers Pin Housing 6766615-1 P10S22 Drawer Dimensions — 4.12" x 0.79" (104.5 x 20.1 mm) Housing Variations — See Part Numbers Guides and Polarization — Built in Available Contacts — Size contacts Size contacts Current Rating — Amps per size 12 contact Contact Features — ...

Page 18

... Housing Variations — See Part Numbers Guides and Polarization — Built in Available Contacts — Size contacts Current Rating — Amps per size 20 contact Contact Features — Standard only Contact Sequencing — Multi-level for signal Contact Terminations — ...

Page 19

... Crimp, standard Crimp, premate Crimp, postmate PCB tail, standard Contact Size #12 PCB tail, premate PCB tail, postmate Note: For applications using the #12 hot-plug socket use of gold plated pins are recommended. Contact Size #8 - Termination Crimp, standard Crimp, premate Crimp, postmate PCB tail, standard ...

Page 20

... Crimp Hot-Plug Crimp PCB Tail Contact Size #12 Hot-Plug PCB Tail Note: For applications using the #12 hot-plug socket, the use of gold plated pins are recommended (see page 80). Note: All part numbers are RoHS compliant. Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified ...

Page 21

... DP 6648416-1 Internal thread 12 6648428-1 Internal thread 1 .050 DP 6648419 12 6648429 .050 DP 6648417-1 External thread 12 6648430-1 External thread 1 .050 DP 6648420 12 6648431 Contact Tyco Electronics for alternate contact terminations. 2 Use only with probe-proof Pin contacts. 3 Crimp and threaded contact are insertable/removable. Dimensions are shown for USA: 1-800-522-6752 reference purposes only ...

Page 22

... Amps on 14 AWG wire. In addition, Minimum contact wipe on shortest power contact the MPD contacts are designed to meet UL 1977 Maximum continuous operating temperature — ...

Page 23

... Alloy AWG Finish — 1.27µm Gold over 1.27µm Nickel Heavy Duty Miniature (HDM) Applicator for AMP-O-LECTRIC Model G Machine - #1385248-3. Contact Mating Length (Min.) — PRO-CRIMPER Hand Tool #354940-1, Die set # 91363-2 Type A — 4.6 mm Type B — 3.0 mm Hot-Pluggability (With High Current Contacts only) — ...

Page 24

... Voltage Rating — 250 VAC Current Rating (Max.) — Signal Circuit (Drawer); 4 Amps — 24 AWG [0 Wire 5 Amps — 22 AWG [0.3-0 Wire 7 Amps — 20 AWG [0.5-0 Wire Power Circuit (MIC); 10 Amps Low Level Resistance — Signal Circuit (Drawer); 10 milliohms max. (Initial) 20 milliohms max. (Final) Power Circuit (MIC) ...

Page 25

... C. America: 52-55-1106-0803 A2 A11 A1 B14 B23 B13 A13 A14 A23 B1 B2 B11 A1 The hole used for No. 1 circuit is B13 used for No the reverse side.) Panel Mounting Position (Front Mounting) Housing Part Numbers 5176916-1 5176916-2 .130 Dia. [3.300] .378 [9.60] 1.260 [32.00] ...

Page 26

... Performance Specifications— AWG page 85 Housings—page 86 20-14 Technical Documents *Part Number 755338-1 is used on wire for automotive application; Part Number 755339-1 is used on other types of Instruction Sheets wire. **Call Tyco Electronics for applicators. 408-089J, 408-369J, 408-370J Extraction Tool Part Number 723735-1 Crimp Snap-In Contacts ...

Page 27

... The PC header guide pins extend through the PC board to secure the header to the board prior to soldering. Performance Specifications Current Rating — 4 Amps (max.) — 26-22 AWG [0.12-0 wire Voltage Rating — 50 VDC Temperature Rating — –10°C to +80°C Mounting Screw ...

Page 28

... PC Board Header Housing, 6 Positions with Board Retention Part Number 343887-1 Accepts AMP-LEAF Crimp Snap-In Contact Part Number 343371-1 and Solder Dip Contact Part Number 583294-2 Contacts must be ordered separ ately; refer to contact specification pages for details. Material Glass-filled polybutylene terephthalate (PBT), black ...

Page 29

... Power Connectors & Interconnection Systems Special Blind-Mate Drawer Connectors Socket Housing, 10 Positions Part Number 343348-1 Accepts the following AMP-LEAF Crimp Snap-In Contacts: Part Number 343371-1 (strip form) Part Number 583204-2 (strip form) Contacts must be ordered separ ately. Material Glass-filled polybutylene terephthalate .315 (PBT), black [8 ...

Page 30

... AMP-O-LECTRIC Model “K” machines. Consult Tyco Electronics for applicators for other bench machines and lead-making machines. Notes: 1. Shorting contacts are available, consult Tyco Electronics. Notes: 2. Contacts and housings to accommodate .093 [2.36] thick PC boards can be made available, consult ...

Page 31

... Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change. C. America: 52-55-1106-0803 Performance Specifications Voltage Rating — 250 VAC Current Rating — 4 Amps — 24 AWG [0 Wire 5 Amps — 22 AWG [0.3-0 Wire 7 Amps — 20 AWG [0.5-0 Wire 8 Amps — 18 AWG [0.8-0 Wire 12 Amps — 16 AWG [1.25-1 ...

Page 32

... PCB-Mount Material and Finish Housing — Glass-filled polybutylene terephthalate (PBT), blue, 94V-0 rated Last Circuit No. Contacts — Phosphor bronze, plated gold in contact area over nickel under- plating; board-mount tails are brass, plated tin over steel underplating Related Product Data: Performance Specifications — ...

Page 33

... Standard Blind-Mate Drawer Connectors Housings for Crimp Snap-In Contacts Material Polybutylene terephthalate (PBT), blue, 94V-O rated Related Product Data Performance Specifications — page 92 Crimp Snap-In Contacts — page 95 Panel Cutout—page 95 Technical Documents Product Specification 108-5125 Application Specification 114-5044 No. of Pos. ...

Page 34

... Note: Mounting holes of .209 [5.30] dia. are used when mounting receptacle housings with .157 [4.0] long floating bushings and the mating plug housings. Panel thickness is .063 [1.60]. Panel cutout shown above is for use with plug housings. For receptacle housings, use the mirror-image cutout. ...

Page 35

... Hybrid Mini-Drawer Connectors Product Facts Combine signal circuits and ■ power circuits into one connector ■ Power circuits can be used for high current 15A Signal circuits accept CT ■ connector in the back, reducing harnessing costs ■ Power circuits use crimp- type tab and receptacle contacts ■ ...

Page 36

... L W 1.870 [47.50] .591 [15.00] 1.713 [43.50] .472 [12.00] 2.146 [54.50] .531 [13.50] 1.988 [50.50] .472 [12.00] 2.028 [51.50] .591 [15.00] 1.870 [47.50] .472 [12.00] 97 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 ...

Page 37

... Hybrid Mini-Drawer Connectors Power Contacts Material Copper alloy For finish, see table below. Finish Codes 1) Over nickel underplated, contact area: gold plated, crimp area: tin plated 2) Tin plated all over. Hand Tool AWG #20-24 Part No. 934199-1 (411-5662) AWG #16-20 Part No. 934198-1 (411-5661) ...

Page 38

... Other connector sizes have sequential feature in power circuits and signal circuits. **Optional part numbers offer sequential mating – see customer drawings for details. Note: All part numbers are RoHS compliant. ...

Page 39

... Insulation Dia. — 0.85-1.05 mm Wire Size — AWG #24 (0.20-0. Insulation Dia — 0.95-1. (For AWG #24 wire, see notes under the table) Positions * The color of housing is natural. Other colors available include blue, yellow and black. For details contact our Sales Department ** For wire to be used, contact our Sales Department as there are wires that have been tested by Tyco Electronics and can be recommended for your use ...

Page 40

... Type Contacts 26-22 (0.12-0.35) Receptacle Contact Note: Loose piece contacts, being small in size, are supplied in the form of a comb with 10 pieces on 7.5 mm pitch. There is a slit at the root of each contact and it can be snapped off easily. Receptacle Housing Material UL94-0 rated, 66 nylon, natural color (white) No ...

Page 41

... Housing ST & Right-angle PCB — Black glass-filled thermoplastic, UL 94V-0 rated Power Contacts — Copper alloy, 3.0 µm Ag min. 2 Contact Detection — 0.8 µm gold min. in contact place; 1.27 µm nickel min. contact place South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 ...

Page 42

... Wire Size Part Range mm 2 Number 0.2 – 0.5 927840-4 .130 [3.30] 0.5 – 1.0 927831-4 >1.0 – 2.5 927837-4 >2.5 – 4.0 927829-5 >4.0 – 6.0 963709-5 Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www ...

Page 43

... Latch — Stainless Steel Right-Angle PCB Header Material and Finish Housing — High temperature liquid crystal polymer, UL 94V-0 rated Contacts — Silver plated copper alloy Vertical PCB Header Material and Finish Housing — High temperature liquid crystal polymer, UL 94V-0 rated Contacts — Silver plated copper alloy Note: All part numbers are RoHS compliant ...

Page 44

... The “PL” refers to “Positive Dielectric Withstanding Voltage — 1500 VAC/min. Insulation Resistance — 1000 Megohms minimum Operating Temperature — -55° 105°C [-67°F to +221°F] Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents. Locking” ...

Page 45

... AMP-DUAC PL PCB Headers Material Housings — Nylon, UL 94V-0 Color, white Contacts — Brass, tin-lead Finish — 0.00038 [0.00030] gold in mating area, tin-lead in solder tail, all over 0.00127 [0.000050] nickel Note: All part numbers are RoHS compliant. 106 Catalog 1773096 Dimensions are in inches and ...

Page 46

... Positions *Latch items ordered separately Optional keying plug — Part No. 794144-1 Note: Position Lock Required — use one per housing — Part No. 794145-3 Note: All part numbers are RoHS compliant. Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified ...

Page 47

... Product Specification 108-2218 Application Specification Contact Tyco Electronics Performance Data Voltage Rating — 600 VAC Current Rating — 10 Amps max on a single contact 6 Amps on each contact in 48 pos. connector Low Level Resistance — 10 milliohms max Insulation Resistance — 1000 Megohms minimum Operating Temperature — ...

Page 48

... Ref. [29.50] 1.740 Ref. [44.20] Ref. Positive Lock For Signal Contacts Sold Separately Ref. Part Number 1600902-1 Free-Hanging Receptacle Shown with Positive Locks Part Number 1469606-1 Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change ...

Page 49

... Product Specification 108-2248 Application Specification 114-13195 Performance Data Voltage Rating — 600 VAC Current Rating — 11 Amps max on a single contact 4 Amps on each contact in 48 pos. connector Low Level Resistance — 10 milliohms max Insulation Resistance — 1.2 E16 ohms minimum Operating Temperature — ...

Page 50

... Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents. (Continued Panel-Mount Plug (Accepts contacts on page 112) ± .008 1.449 ± 0.20 [36.80 ] ± .008 1.280 ± 0.20 [32.50 ] Free-Hanging Receptacle (Accepts contacts on page 113) ...

Page 51

... Power Connectors & Interconnection Systems Contacts for AMP-DUAC PL, PL-II and UPC Connectors Materials — High Conductivity Copper Alloy Finish — Pre-Tin or Gold Plated Contacts, Male AMP-DUAC PL or UPC Contacts Wire Size Technical Documents Product Specification AWG [mm 108-2248 AMP-DUAC UPC Application Specification ...

Page 52

... AMP-DUAC UPC 22-20 [0.3-0.5] Application Specification 18 or 18+22 114-6067 AMP-DUAC PL [0.8-1.1] 114-13195 AMP-DUAC UPC [1.3-1.6] Application Equipment: Extraction Tool 1976382 Note: All part numbers are RoHS compliant. Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www ...

Page 53

... Panel-mount or free-hanging, wire-to-wire, pin and socket connectors ■ 3.68 mm [.145"] and 5.03 mm [.198"] centerline spacing ■ High density, 1-9 positions – & 4 in-line and 4, 6 & 9 matrix ■ Standard density, 1-15 positions – 2-6 in-line and & 15 matrix ■ Ratings: 7A (high density) or 13A, 250 VAC ■ ...

Page 54

... Power Double Lock Connector System Wire-to-wire and wire-to-board, blade and receptacle ■ connectors ■ 3.96 mm [.156] and 6.5 mm [.256] centerline spacing High density, 1-12 positions – & 4 in-line and ■ 10 & 12 matrix ■ Standard density, 2-12 positions – & 4 in-line and 4, 6, & 12 matrix ■ ...

Page 55

... Special high retention contacts ■ Seals available for splash protection (UMNL only) ■ Color housings available (UMNL only) ■ For more Information Order Catalog 82181, "Soft Shell Pin and Socket Connectors" 116 Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified ...

Page 56

... AWG or 14-16-18 AWG stranded conductors. Depending upon the con- ductor size and the num- ber of conductors in the connector configuration, the current rating ranges from 10 Amps to 55 Amps. Technical Documents Product Specification 108-1373 AMPINNERGY WTW Connectors Application Specification 114-6051 Instruction Sheets ...

Page 57

... Blue 556137-6 Gray 556137-8 Mounting Adapters Part Number 557313-1 Material and Finish Housing — Polycarbonate, Black Two mounting adapters can be used with one or more connector housings to pro- vide thru-panel or horizontal surface mounting capability of the completed assembly. External Locking Latch Clip ...

Page 58

... For wire preparation and crimped contact inspection *Requires “C” head adapter part number 318161-1 and adapter holder part number 189928-1. See Catalog 124208 information, refer to for more information. Instruction Sheet 408-3198, Note: The same hand tool or pneumatic tool and die sets may be used to apply the wire-to-board connector Inspection of AMPINNERGY terminals ...

Page 59

... Standards Association, cations. File No. LR7189-239 Receptacles The AMPINNERGY WTB connector receptacles can be installed on pc boards varying in thickness from .062 inch to .125 inch. A polarizing pin is provided on the vertical receptacle assembly to aid in proper Technical Documents positioning on the pc Product Specification board. Both the vertical ...

Page 60

... Positive latching to mating plug Material and Finish Housing — Polyphenylene Sulfide, Black, 94V-0 Contacts — Tin Plated Copper Alloy PCB Thickness — .250 inch No. of Positions 4 6 Note: All part numbers are RoHS compliant. Catalog 1773096 ...

Page 61

... Positive latching to mating plug Material and Finish Housing — Polyphenylene Sulfide, Black, 94V-0 Contacts — Tin Plated Copper Alloy Note: All part numbers are RoHS compliant. 122 Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified ...

Page 62

... Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change. C. America: 52-55-1106-0803 .305 [7.75] .371 [9.43] Plug Part Numbers 556879-2 556879-3 556879-4 556879-5 556879-6 556879-7 556879-8 123 South America: 55-11-2103-6000 ...

Page 63

... Lead Makers) 567256-4 (for AMP-O-LECTRIC Model K Machine) 567256-6 (for AMP-O-LECTRIC Model G Machine) Wire barrel accepts one 14 AWG stranded copper conductor Part Number 556883-1 Loose Piece Part Number 556883-2 Strip Application Tooling Part Number 69710-1 Hand Tool 58492-1 Die Set (14 AWG) ...

Page 64

... C. America: 52-55-1106-0803 ■ Series 4 — Combination of standard and power density application with Type III+ and Type XII contacts ■ Series 5 — Power density application with Size 8 screw machined and preci- sion formed contacts ■ Series 6 — Combination of standard and power density ...

Page 65

... Connector Series and Types Series 3 — Power Contacts Series 3 connectors accept 1 2 Type XII power contacts which can carry Amps per contact. These 3 5 contacts will accommodate a wire size range Series 4 — Combination 1 Size 16 and Power Contacts 2 3 Series 4 connectors accept Size 16 Multimate and 4 ...

Page 66

... Two shell sizes (8 or 11) are available, accommodating from and positions Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change ...

Page 67

... LOUVERTAC bands have resultant space and weight a temperature range savings. Tyco Electronics from –196°C to +200°C available Formed bands are ■ available for up to 1.250 [31.75] pin diameter Thread-mount pin is Installed ...

Page 68

... These sockets are designed for easy installation and removal. The large variety of sizes have ratings from 30 continuous Amps and can be mated with Thread-Mount Pins and Crimp Pins. Material Body — Brass LOUVERTAC Band — Beryllium Copper Mating Pin Dia. Finish 2 mm Body — Silver LOUVERTAC Band — ...

Page 69

... Gold 19.6 1.5 1.5 .770 .078 .078 Gold 19.6 2.0 2.0 1.35 .100 .100 Silver 34.3 2.5 2.5 1.34 .130 .130 Silver 34.0 3.3 3.3 Thread-Mount Pin (See Page 129) South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 ...

Page 70

... Notes: 1. Additional information on AMPOWER terminal hydraulic crimping is available in Catalog 82025. 2. Application Specification — 114-16022 Note: All part numbers are RoHS compliant. Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents ...

Page 71

... Socket contact uses retention ring (not supplied) for locking contact in housing. See Application Specification 114-16022 for details. Notes: 1. Additional information on AMPOWER terminal hydraulic crimping is available in Catalog 82025. 2. Application Specification — 114-16022 Note: All part numbers are RoHS compliant. ...

Page 72

... Fork — Silver LOUVERTAC Bands — Silver Screw — Zinc Right-Angle Thread-Mount Fork Material Fork — Zinc AI Alloy LOUVERTAC Bands — Copper Alloy Spring Pin — Stainless Steel Finish Fork — Silver LOUVERTAC Bands — Silver Note: All part numbers are RoHS compliant. ...

Page 73

... Part Number 192004-4 192004-6 192004-8 1-192004-1 1-192004-4 192007-7 192008-1 Notes: 1. Product will be sold by the foot except where length is specified. Note: All part numbers are RoHS compliant. 134 Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www ...

Page 74

... Suggested Current Limit Per Inch — 120 Amps Material Thickness — See Table Notes: 1. Product will be sold by the foot except where length is specified. 2. Suggested current limits are application dependent. 3. Additional sizes are available upon request. Note: All part numbers are RoHS compliant. ...

Page 75

... Notes: 1. Suggested current limits are application dependent. Note: All part numbers are RoHS compliant. 136 Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents. ...

Page 76

... Note: All part numbers are RoHS Notes: 1. Suggested current limits are application dependent. compliant. 2. Additional sizes are available upon request. Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www ...

Page 77

... Note: All part numbers are RoHS Notes: 1. Suggested current limits are application dependent. compliant. 138 Catalog 1773096 Dimensions are in inches and Revised 2-10 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents. ...

Page 78

... Material— Beryllium Copper Finish — See Table Tooth Angle — See Table LOUVERTAC Bands can be formed into Part Number a “male” shape for use on a pin. 192007-9 Selection begins with the amperage 1-192007-9 requirement and then the mating hole diameter. ...

Page 79

... Inc and Canadian on reels for automatic and Standards, File No. E28476 semiautomatic machine termination C ■ Loose piece, cold-headed contacts (6 AWG – 300 MCM) for manual and hydraulic hand tools; reducing bushings accommodate smaller wire sizes ■ Compatible with industry standard crimp tooling from Pico Corporation (http://www ...

Page 80

... Housings accept stamped and formed or cold-headed contacts. Bulk quanti- ties and connector kits (1 housing and 1 contact) can be ordered. Accessories include: mounting wings for through-panel or surface mounting and mounting clamp sets for ganging housings. Selection Guide Housing Stackable Current Voltage, Max ...

Page 81

... Mounting Wings & Spacers— Polycarbonate, UL 94V-0 AMP Power Series 30 Retaining Pins—Stainless steel Electrical Characteristics Current Carrying Capability— w/10 AWG wire (Series 45 w/12 AWG wire (Series 30 w/16 AWG wire (Series 15) Operating Voltage—600 Dielectric Withstanding Voltage— Orange 2200 VDC ...

Page 82

... Max. Operating Voltage—600 V, 4 Black color housing has the same mechanical key as the gray housing Use Heavy Duty Mini-Applicator (HDM) for AWG - Part Number 1385663-2 Dielectric Withstanding Voltage— (Use with AMP-O-LECTRIC Model K Terminator) 2200 VDC 6 Use Heavy Duty Mini-Applicator (HDM) for AWG - Part Number 1385664-2 ...

Page 83

... Use Heavy Duty Mini-Applicator (HDM) for AWG - Part Number 1385663-2 Mechanical Characteristics (Use with AMP-O-LECTRIC Model K Terminator) Meets UL finger probe as outlined Use Heavy Duty Mini-Applicator (HDM) for AWG - Part Number 1385664-2 (Use with AMP-O-LECTRIC Model K Terminator) 60950 5 Hand Tool for Cold-headed Contact - Part Number 1526955-1 Contact Retention— ...

Page 84

... Housings and contacts are bulk packaged. 3 Taped version can be terminated using the AMP-TAPETRONIC machine Part Number 68250-1. Related Product Data 4 Use hand tool Part Number 1526955-1 for Cold-headed contacts Accessories—page 151 Application Tooling—page 153 Note: All part numbers are RoHS compliant. ...

Page 85

... Power Connectors & Interconnection Systems AMP Power Series 120 Connectors (Single-Pole) Single-Pole Housing Product Facts I Color-coded modular housings: blue, black, white, green and red I Genderless housings reduce inventory I Cold-headed contact wire range and 6 AWG I Built-in interlocking features (dovetails) allow stacking and wire routing ...

Page 86

... Power Connectors & Interconnection Systems AMP Power Series 120 Connectors (2-Pole Battery) 2-Pole Housing 1.74 [44.31] Product Facts I Color-coded UL 94V-0 housings: gray and blue I Keying feature helps prevent two different voltage color-coded housings from mating I Genderless housings reduce inventory I Contact wire range: ...

Page 87

... Avg. Initial Contact Resistance— 100 micro-ohms Mechanical Characteristics Average Mating/Unmating Force—25 lbs. [111.21 N] Max. Wire Insulation Diameter— .750 [19.05] Wire Size Range—1/ AWG [53, 40, 35 Contact Retention—300 lbs. [1,334.47 N] Temperature Rating— -4˚F to 221˚F [-20˚C to 105˚C] Related Product Data Accessories— ...

Page 88

... Housings and contacts are bulk packaged. Electrical Characteristics Current Carrying Capability— (1/0 AWG Wire — 180 A, 84.9°F [29.4°C] T-Rise — 165 A, 78.3°F [25.7°C] T-Rise — 150 A, 76.6°F [24.8°C] T-Rise Voltage Rating—600 V (both AC and DC) Dielectric Withstanding Voltage— ...

Page 89

... Diameter .437 ± .004 [11.10 ± 0.10] for 1/0 AWG .488 ± .004 [12.40 ± 0.10] for 2/0 AWG .579 ± .004 [14.70 ± 0.10] for 3/0 AWG .642 ± .004 [16.30 ± 0.10] for 4/0 AWG .752 ± .004 [19.10 ± 0.10] for 300 MCM Note: 300 MCM contact dimensions shown, unless otherwise noted ...

Page 90

... Part Number 1744077-1 1445762-1 647840-1 1445763-1 Please contact Product Engineering or Product Management for availability. (permits use of smaller wires with 6 AWG contact Part Number 647877-1) AMP Power Series 75 Accessories Part Number Mounting Wings 1445729-1 1445729-2 Retaining Pins for use with 75 A/120 A/180 A ...

Page 91

... Reducing Bushings 1604072-3 1604072-2 1604072-1 Mounting Clamp Sets 647721-1 647722-1 Panel Mounting Clamp 1744090-1 AMP Power Series 175 & 350 AMP Power Series 175, 180 & 350 Accessories Handle Kit Part Number Reducing Bushings 1604121-1 1604121-2 1604121-5 1604121-4 1604121-3 1604121-6 Handle Kit ...

Page 92

... Pico Corporation, 444 Constitution Ave., Camarillo, CA 93012-8505; Tel: (805) 388-5510 ** Pneumatic Tool consists of a power unit, die, and locator; it can be used as a portable hand tool, bench-mounted hand tool, or foot-controlled unit. Note: All part numbers are RoHS compliant. Catalog 1773096 ...

Page 93

... Installation of AMPINNERGY WTB Connectors AMPINNERGY Wire-To-Wire Stackable Connectors AMP Power Series 50 Connector Assemblies AMP Power Series 175 and 350 Connector Assemblies with Cable Clamp Kits Heavy Duty Cable Cutter Hand Tool 605743-1 Heavy Duty Cable Cutter Hand Tool 605744-1 Heavy Duty Cable Cutter Hand Tool 6057469-1 ...

Page 94

... CROWN BAND contacts also provide excel- lent shock and vibration resistance. 155 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 ...

Page 95

... Note: Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable Specifications: Contact rating 35 Amps UL, 20 Amps CSA, 250V; Hot-plug 35 Amps UL, 30 Amps CSA, 120 V ac, 50 cycles; Fully loaded module nominal forces: insertion 9.2 lbs, extraction 5.5 lbs (Hot-plug insertion 11.5 lbs, extraction 6.4 lbs) B Modules — ...

Page 96

... Domino Series Connectors E Modules — #16 Power Contacts Note: Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable Specifications: Contact rating 15 Amps UL, 10 Amps CSA, 125V; Fully loaded module nominal forces: insertion 43.1 lbs, extraction 33.7 lbs Part Number 1648465-1 G Modules - Non-electrical Guide Module ...

Page 97

... Note: Supplied without contacts; available contacts: Crimp insertable/removable, Ext. Threaded insertable/non-removable, consult Tyco Electronics for contact part numbers and available Double Crown option Specifications: Contact rating 150 Amps UL, 110 Amps CSA, 250V; Fully loaded module nominal forces: insertion 9.4 lbs, extraction 6.0 lbs ...

Page 98

... Mounting Accessories Screw Part Number 1766829-1, Steel End Caps — Zinc die cast, CRS hardware, trivalent chromate finish End caps secure the modules when screwed into the locking rails providing rigid assembly and a means of mounting assembly to frames, bulkheads, etc. Float-mount styles correct for misalignment during mating. Any end cap may be used to mount either pin or socket sides ...

Page 99

... Values in brackets www.tycoelectronics.com are metric equivalents. (Continued) 2. Measure length of assembly, and add .100" (2.54 mm) to determine overall rail length. Cut rails to length. 4. Position end caps over locking rail ends and secure using Phillips head screws. Dimensions are shown for USA: 1-800-522-6752 reference purposes only ...

Page 100

... Power Connectors & Interconnection Systems Domino Connector Layout Form Instructions 1. Indicate the connector layout by filling in the Module letter for each module required in the boxes below, one per box. Use one form per mated pair. 2. Contacts are required for most modules, and are sold separately. ...

Page 101

... The most popular housing sizes are: Shell Size positions), Shell Size 3 (6 positions), Shell Size 6 (16 positions), Shell Size 8 (24 positions), and Shell Size 5 (25 positions). ...

Page 102

... A large variety of customer specific applications com- plete the product range. Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change. C. America: 52-55-1106-0803 163 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 ...

Page 103

... Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change. C. America: 52-55-1106-0803 Improved Ease of Service Service in the field becomes very easy with RAPID LOCK connectors because there are no nuts and washers to lose in the equipment. The ...

Page 104

... Pin Contact Electrical Current Rating @ 30°C T-rise Contact Resistance Voltage Drop Mechanical Removal Tool Note: For more information about tooling, call Tooling Sales at 888-777-5917, (717)-810-2080 or e-mail toolingsales@tycoelectronics.com. Test Data Shown below is current versus temperature rise of the five different available socket sizes. 50 ...

Page 105

... RAPID LOCK pin contacts are offered in either swage or screw & washer mount- ing options for .125" (3.18 mm (.118") thick PCB or bus bars. Consult Note: All part numbers include attachment hardware (screw, washer, etc.) Tyco Electronics Customer Service for other bus bar and backplane thicknesses and designs ...

Page 106

... V-0). This enables the socket to snap over a locking pin, and provides with- drawal force. The molding will also lock into a panel or holder of .125 (3.18) thickness. Press-Fit Discrete Contacts Pins and sockets of the type shown are designed for press-fit to board or ...

Page 107

... DIP outline ■ High current power taps with 7.62 x 2.54 [.300 x rated Amps per .100] or 6.35 x 3.18 [.250 x pin — 2 position 10 Amps, .125] for the standard ver- 3 position 15 Amps, sions, plus 10.16 x 5.08 4 and 6 position 20 Amps [.400 x .200], 7.62 x 2.54 and 8 position 40 Amps [ ...

Page 108

... Assembled With Screw 2,3 1.57–3.18 Housing and Contact .062–.125 Assembled Without Screw 2 Screw not Assembled Indicates “ compliant” (lead in solderable interface only). Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change. ...

Page 109

... With Screw 6-32 55558-4 5055558-4 Without Screw 6-32 55323-5 5055323-5 With Screw 6-32 55323-9 5055323-9 Without Screw 6-32 55323-6 5055323-6 With Screw 6-32 1-55323-0 1-5055323-0 6.35 [.250 Part Number Description Tin Lead Tin With Screw, Washer 213815-1 5213815-1 Without Screw 216906-1 1 — ...

Page 110

... Contact — Phosphor bronze, post plated tin-lead or tin plated Screw — Stainless steel, passivated Washer — Stainless steel Electrical and Mechanical D Characteristics Current Rating — 5 Amps max. per pin Insertion Force — 40 lbs. [180N] max. per pin For Recommended PC Board Layout, see page 170. Dimensions ...

Page 111

... After Reflow— .036-.043 [0.91-1.09] Installation and Extraction Tooling Impact Insertion Tool Number 313102-1 (Insertion Tip No. 58133-1 required) For High Current and FASTON Taps Use with Hand Press 677430-1 Recommended PC Board Layout Drilled Hole Diameter— .063 ± ...

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