1604040-1 TE Connectivity, 1604040-1 Datasheet - Page 10

• Manufacturer Part Number: 1604040-1
• Description: CONTACT, 4AWG, CRIMP
• Manufacturer: TE Connectivity
• Type: Contactr
• Series: 175 AMPr

Specifications of 1604040-1

• Body Orientation: Straight
• Housing Material: Not Required
• Number Of Contacts: 1POS
• Number Of Ports: 1Port
• Number Of Terminals: 1
• Current Rating (max): 175A
• Pitch (mm): Not Requiredmm
• Contact Material: Copper
• Operating Temp Range: -20C to 105C
• Voltage Rating Max: 600VDC/600VAC
• Mounting Style: Cable
• Termination Method: Crimp
• Contact Plating: Silver
• Product Length (mm): 59.7mm
• Connector Type: Contact, Crimp
• Current Rating: 180A
• Contact Termination: Crimp
• Rohs Compliant: Yes
• Voltage Rating: 600 VAC/VDC
• Wire Gauge Range: 4
• Product Type: Contact
• Barrel Type: Closed Barrel
• Ul File Number: E28476
• Wire/cable Type: Discrete Wire
• Termination Method To Wire/cable: Crimp
• Contact - Rated Current (a): 175
• Awg > 0: No
• Operating Voltage Reference: AC, DC, AC/DC
• Operating Voltage (vac): 600
• Operating Voltage (vdc): 600
• Hot Pluggable: No
• Wire/cable Size (awg): 4
• Wire/cable Size (mm²): 21
• Wire/cable Size (cma): 41,444
• Profile Height (y-axis) (mm [in]): 13.00 [0.512]
• Length (x-axis) (mm [in]): 59.60 [2.350]
• Width (z-axis) (mm [in]): 13.00 [0.518]
• Wire Type: Stranded
• Contact Plating, Mating Area, Material: Silver
• Contact Plating, Mating Area, Thickness (µm [?in]): 1.27 [50]
• Contact Type: Pin/Socket
• Contact Design: Cold-headed
• Ul Flammability Rating: UL 94V-0
• Rohs/elv Compliance: RoHS compliant, ELV compliant
• Lead Free Solder Processes: Not relevant for lead free process
• Rohs/elv Compliance History: Always was RoHS compliant
• Agency/standard: UL
• Ul Rating: Recognized
• Ul Voltage Rating (vac): 600
• Ul Voltage Rating (vdc): 600
• Applies To: Wire/Cable
• Accepts Wire Material: Copper
• Contact Transmits (typical Application): Power
• Application Use: Wire-to-Wire
• Packaging Method: Loose Piece
• Lead Free Status / RoHS Status: Compliant
• For Use With: 175 AMP, 180 AMP Series Power Connectors
• Lead Free Status / Rohs Status: RoHS Compliant part

Catalog 1308885
Issued 3-05
www.tycoelectronics.com
Product Facts
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Material and Finish
Housing—Polycarbonate, UL 94V-0
Retaining Spring—Stainless Steel
Contacts—Copper with silver plating
Reducing Bushings—Copper with
silver plating
Electrical Characteristics
Current Carrying Capability—
175 amp @ 80.42˚F [26.9˚C] T-Rise
with 1/0 AWG wire
Voltage Rating—600 V (both AC
and DC)
Dielectric Withstanding Voltage—
2200 VDC
Avg. Initial Contact Resistance—
100 micro-ohms
Mechanical Characteristics
Average Mating/Unmating
Force—25 lbs. [111.21 N]
Max. Wire Insulation Diameter—
.750 [19.05]
Wire Size Range—1/0, 1, 2, 4 AWG
[53, 40, 35, 21 mm
Contact Retention—300 lbs.
[1,334.47 N]
Temperature Rating— -4˚F to
221˚F [-20˚C to 105˚C]
Related Product Data
Accessories—page 15
Application Tooling—page 16
Technical Documents—page 26
Color-coded UL 94V-0
housings: yellow, orange,
red, gray, blue, and black
Keying feature helps
prevent two different
voltage color-coded
housings from mating
Genderless housings reduce
inventory
Contact wire range: 1/0, 1,
2, 4 AWG
Integral stainless steel
locking spring in housing for
contact retention
Reducing bushings down to
10 gauge
File No. E28476
2
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C
®
US
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Power Connectors for
Industrial and Commercial Applications
AMP Power Series 175 Connectors (2-Pole Battery)
2-Pole Housing
Series 175 (2-Pole)
1
2
3
1 Housing and 2 contacts.
Housings and contacts are bulk packaged.
Black housing mates with any other housing.
Orange
Yellow
Black
Color
Gray
Blue
Red
[53.5]
2.11
3
Housing
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Part Number
1604037-1
1604037-2
1604037-3
1604037-4
1604037-5
1604037-6
[78.2]
3.08
[25.4]
1.0
1604044-1
1604044-2
1604044-3
1604044-4
1604044-5
1604044-6
4 AWG
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
Cold-headed Contact
[12.7±0.4]
.5±.016
Inside Diameter .516±.005 [13.1±0.13] for 1/0 AWG
Connector Kit Part Numbers
1604043-1
1604043-2
1604043-3
1604043-4
1604043-5
1604043-6
2 AWG
.512±.005 [13.0±0.13] for 1 AWG,
2 AWG, and 4 AWG
Contacts (Cold-headed)
Voltage Key Color Chart
Color code given for various voltages
is only a suggestion, other codes and
keys available upon request.
1604045-1
1604045-2
1604045-3
1604045-4
1604045-5
1604045-6
2.35± .03 [59.8±0.8]
1 AWG
Wire Size
1/0 AWG
4 AWG
2 AWG
1 AWG
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Housing
Orange
Yellow
Color
Black
Gray
Blue
Red
1, 2
1604042-1
1604042-2
1604042-3
1604042-4
1604042-5
1604042-6
1/0 AWG
Part Number
1604040-1
1604039-1
1604041-1
1604038-1
Voltage
12 V
18 V
24 V
36 V
48 V
80 V
Dia.
11