62511-1 TE Connectivity, 62511-1 Datasheet

62511-1

Manufacturer Part Number
62511-1
Description
Manufacturer
TE Connectivity
Type
Quick Disconnect Terr
Series
187r
Datasheet

Specifications of 62511-1

Tab Size
2.41mm²
Wire Gauge
20-22
Body Plating
Tin
Body Material
Brass
Gender
M
Insulation
Non-Insulated
Product Depth (mm)
4.83mm
Product Length (mm)
16mm
Color
Not Required
Product Type
Terminal
Terminal Line
Standard MAG-MATE
Terminal Configuration
Tab
Tab Hole/dimple
Dimple
Termination Method To Wire/cable
IDC Standard
Ru (ul Component Program)
Approved
Proprietary Name
FASTON
Tab Size (mm [in])
4.75 x 0.51 [.187 x .020]
Cavity Size
Size 2
Magnet Wire Range (mm [awg])
0.64 – 0.81 [20 – 22]
Terminal Height (mm [in])
7.62 [0.300]
Stock Thickness (mm [in])
0.51 [0.020]
Stock Thickness, Magnet Wire Side (mm [in])
0.41 [0.016]
Plating Material
Tin
Rohs/elv Compliance
RoHS compliant, ELV compliant
Lead Free Solder Processes
Not relevant for lead free process
Rohs/elv Compliance History
Always was RoHS compliant
Packaging Method
Strip
Lead Free Status / RoHS Status
Compliant
Product Facts
Applications
Terminates all magnet wire
film insulations
Eliminates need for pre-
stripping conductors
Eliminates need to post
insulate termination
Excess magnet wire is
automatically trimmed
during the termination
process
Simultaneously terminates
two magnet wires of the
same size in one terminal
(for splicing or bi-filing)
Various lead wire
attachment options
available
Available in strip form for
semi-automatic or fully
automatic insertions
Available in loose piece
form for hand tool insertions
Varnish resist tab terminals
are available for special
applications
High speed, fully automated
integrated systems provide
uniform terminations
reliability at the lowest
possible applied cost
Clean metal-to-metal
interface produces stable,
gas-tight electrical
terminations free of oxides
and other contaminants
Recognized under the
Component Recognition
Program of Underwriters
Laboratories Inc.,
File No. E13288
Motor windings and
connections
Coil connections
Transformer windings and
connections
Bobbin connections
Lighting ballasts
Power supplies
R
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Magnet Wire Terminals and Termination Systems
Standard MAG-MATE Terminals
Tyco Electronics offers a full
selection of AMP Standard
MAG-MATE Insulation
Displacement Crimp (IDC)
terminals for magnet wire
terminations.
MAG-MATE terminals are
available in poke-in, poke-in
tab, splice, crimp wire
barrel, solder post, quick
connect tab, pin and
receptacle styles.
Standard MAG-MATE
terminates magnet wire
ranging from 34-12 AWG
[0.16 -2.05 mm].
Each IDC slot terminates up
to four consecutive magnet
wire ranges.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Two magnet wires with the
same diameter can be
terminated in one terminal
down to 23 AWG [0.57 mm].
According to Tyco Electronics
specifications MAG-MATE
cavities are either
integrated into coil bodies
or especially designed
cavity housings. The
magnet wires are precisely
positioned in the “U”shaped
designed termination slots.
The MAG-MATE Inserter
cuts the terminals from the
strip and places the
terminals over the magnet
wire into the plastic cavities.
During this operation the
small stripping devices
penetrate the film insulation
from the magnet wire.
Technical Support
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Residual spring energy in
the terminal causes the side
walls of each IDC slot to
function as opposing
cantilever beams.
This constant pressure
results in an intimate metal-
to-metal interface, providing
a reliable, long-term
connection.
The wiping action between
the wire and terminals
removes oxides or other
contaminants present on
both the conductor and the
terminal slot side walls,
producing a clean, stable,
gas-tight electrical
termination.
The AMP MAG-MATE
Inserter may be used as a
semi-automatic bench
machine or integrated in
production lines for fully-
automatic applications.
www.tycoelectronics.com
Catalog 82221
Revised 10-02
1

Related parts for 62511-1

62511-1 Summary of contents

Page 1

Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals Product Facts Terminates all magnet wire film insulations Eliminates need for pre- stripping conductors Eliminates need to post insulate termination Excess magnet wire is automatically trimmed during the termination process Simultaneously ...

Page 2

Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals Typical Plastic Cavities Manufacture only according to Tyco Electronics Specification. Technical Documents Application Specifications describe requirements for using the product in its intended application and or crimping information. They are intended ...

Page 3

Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals Standard MAG-MATE Interconnection System How the System Operates Wire Cutter This part cuts off the excess magnet wire and the wire support at the front of the cavity. Insertion Finger The ...

Page 4

Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals Test Results Current Cycling — 480 cycles with each cycle Standard and Slim Line consisting of 15 minutes “ON” MAG-MATE products have followed by 15 minutes “OFF” been submitted to the ...

Page 5

Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals 300 Box Poke-In Terminals Material Tin plated brass .135 [3.43] Typical Cavity Size 2 (See page 2) Copper Magnet Wire Range 1 Type AWG mm 34-33 0.16-0.18 33-31 0.18-0.23 31-28 0.23-0.32 ...

Page 6

Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals 300 Box Poke-In Terminals (Continued) Material Tin plated brass Typical Cavity Size 2 (See page 2) Note: Special cavity required for Tri-slot splice terminal. Contact Tyco Electronics Engineering for details. 500 ...

Page 7

Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals Poke-In Tab Terminals Materials Tin plated brass A .208 [5.28] .312 .312 [7.92] [7.92] .135 [3.43] E Type A 90° 90° Up w/Ins. Sup. C Straight D Straight w/Ins. ...

Page 8

Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals 300 Box Splice Terminals Material Tin plated brass .300 [7.62] Series Box Typical Cavity Size 2, when “C” dimension is .120 [3.05] (See page 2) Typical Cavity Size 6, when “C” ...

Page 9

Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals Dual Connection Terminals (Continued) Material Tin plated phos. bronze Note: Special cavity required. Contact Tyco Electronics Engineering for details. Type B 185 Box Standard IDC Tab Receptacle 1 Two magnet wires ...

Page 10

Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals 187 Box F-Crimp Terminals Material Tin plated brass .187 [4.75] Series Box Typical Cavity Size 1 (See page 2) Copper Magnet Wire Range Type AWG 33-31 0.18-0.23 30-28 0.25-0.32 A 187 ...

Page 11

Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals 187 Box Posted PCB Terminals Type Material Tin plated brass, except where noted Typical Cavity Size 1 (See page 2) A 187 Box Standard IDC PCB Post L 1 Two magnet ...

Page 12

Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals 300 Box Tab Terminals Material Tin plated brass Typical Cavity Size 2 (See page 2) .300 [7.62] .135 [3.43] Copper Magnet Wire Range Type AWG 0.79 300 Box ...

Page 13

Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals 300 Box Tab Terminals (Continued) Material Tin plated brass Typical Cavity Size 2 (See page 2) Type F 300 Box Standard IDC Timer Tab G 4 300 Box Standard IDC Poke-In ...

Page 14

Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals Pin Receptacle Terminals with Right or Left Hand Diode Lead Slot Material Tin plated brass Typical Cavity Size 2 (See page 2) Diode Offset- R.H. Diode Offset- L.H. 1 Two magnet ...

Page 15

Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals 110 Series FASTON Tab Terminals Material Tin plated brass Typical Cavity Size 2 (See page 2) Type A 300 Box Standard IDC .110 [2.79] Tab w/ Optional Diode Slot Two magnet ...

Page 16

Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals 110 Series FASTON Tab Terminals (Continued) Material Tin plated brass Typical Cavity Size 2 (See page 2) Note: .110 [2.79] Tab Terminals mate with compatible FASTON receptacles. Request AMP Catalog 82004. ...

Page 17

... .016 63461-1 — 0.51 0.41 1217243-1 6 — .020 .016 63585-1 — 0.51 0.41 .020 .016 63776-1 — 0.51 0.41 .020 .016 62511-1* 62661-1 0.51 0.41 62511-2 5 — .020 .016 63663-1 5 — 0.51 0.41 63663-2 — .032 .016 1217065-1 — 0.81 0.41 ...

Page 18

Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals 187 Series FASTON Tab Terminals (Continued) Hole or Material Dimple Tin plated brass Typical Cavity Sizes (See page 2) Type B—Cavity Size 5 Type C—Cavity Size 5 Type D—Cavity Size 3 ...

Page 19

Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals 187 Series FASTON Tab Terminals (Continued) Material Tin plated brass Typical Cavity Sizes (See page 2) Type G—Cavity Size 4 Type H—Cavity Size 4 Type J—Cavity Size 4 Type G 3 ...

Page 20

Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals 250 Series FASTON Tab Terminals Material Tin plated brass Typical Cavity Sizes (See page 2) Type A—Use Cavity Size 2 Type B—Use Cavity Size 5 Type C—Use Cavity Size 3 Note: ...

Page 21

Magnet Wire Terminals and Termination Systems Standard MAG-MATE Terminals 250 Series FASTON Tab Terminals (Continued) Material Tin plated brass Typical Cavity Sizes (See page 2) Type E—Use Cavity Size 4 Type F—Use Cavity Size 4 Type E 3 500 Box ...

Page 22

Magnet Wire Terminals and Termination Systems Magnet Wire Terminals and Termination Systems Slim Line MAG-MATE Terminals Product Facts Terminates all magnet wire film insulations Eliminates need for pre- stripping conductors Eliminates need to post insulate termination Excess magnet wire is ...

Page 23

Magnet Wire Terminals and Termination Systems Magnet Wire Terminals and Termination Systems Slim Line MAG-MATE Terminals 187 Series FASTON Tab Terminals Material Tin Plated Brass Type .187 [4.75] .020 [0.51] Hole or Dimple A .187 [4.75] FASTON Tab L .135 ...

Page 24

Magnet Wire Terminals and Termination Systems Slim Line MAG-MATE Terminals Tab Terminals Material Tin Plated Brass Combination Diode Slot/Tab 1 Two magnet wires may be terminated in the same terminal slot if diameters are equal. 24 Dimensions are in inches ...

Page 25

Magnet Wire Terminals and Termination Systems Magnet Wire Terminals and Termination Systems Mini MAG-MATE Terminals Product Facts Terminates all fine gauge magnet wire film insulations Eliminates need to pre- stripping conductors Eliminates need to post insulate termination Terminates 52-30 AWG ...

Page 26

Magnet Wire Terminals and Termination Systems Magnet Wire Terminals and Termination Systems Mini MAG-MATE Terminals Termination Sequence Poke-In Tab Terminal Material .010 [0.25] tin plated brass Type Lead Wire Poke-In Tab Poke-In 1 Solid or overcoated stranded lead wire only. ...

Page 27

Magnet Wire Terminals and Termination Systems Magnet Wire Terminals and Termination Systems Mini MAG-MATE Terminals Posted Terminal .138 [ 3.51 ] Material .169 Tin over premilled brass [ 4.29 ] Type A PCB Post B Solder Post C Wire Wrap ...

Page 28

Magnet Wire Terminals and Termination Systems SIAMEZE Terminals Product Facts Terminates all copper magnet wire film insulations Eliminates need for pre- stripping conductors Moving Beam contact design connects a wide range of magnet wire sizes with a single terminal Standard ...

Page 29

Magnet Wire Terminals and Termination Systems SIAMEZE Terminals Typical Plastic Cavity — Pockets Note: SIAMEZE typical plastic cavities are not for design; Tyco Electronics will supply required dimensions of cavity for each customer application. Plastic cavities, designed to Tyco Electronics ...

Page 30

Magnet Wire Terminals and Termination Systems SIAMEZE Terminals Typical Plastic Cavity — Pockets (Continued) Cavity Part Number 1601432 Cavity Part Number 1601435 Cavity Part Number 1601438 Cavity Part Number 1601462 * Minimum dimension with Lead Lok slot. 30 Dimensions are ...

Page 31

Magnet Wire Terminals and Termination Systems SIAMEZE Terminals SIAMEZE Interconnection System How the System Operates Trim Blade The trim blade cuts the excess magnet wire and the wire cutoff block at the front of the cavity. Terminal Insertion Finger The ...

Page 32

Magnet Wire Terminals and Termination Systems SIAMEZE Terminals Wire-to-Wire Terminals Material Brass Moving Specific High Carry High Carry Specific Medium Range 1 Reversed Reeled—Consult Tyco Electronics drawing for orientation. 2 Loose Single. 3 Loose Bussed Pair. 4 Loose Bussed Triple. ...

Page 33

Magnet Wire Terminals and Termination Systems SIAMEZE Terminals Lead Lok Terminals Product Facts Provides perpendicular and parallel lead wire strain relief retention forces in excess of 20 lbs. AMP Inserter automatically positions and secures lead wire during insertion Manual, semi-automated, ...

Page 34

Magnet Wire Terminals and Termination Systems SIAMEZE Terminals Lead Lok Interconnection System How the System Operates Lead Lok 1 Reverse Reeled—Consult Tyco Electronics drawing for orientation. 2 Lead wire may be stranded, solid or bonded with 105°C PVC insulation. Contact ...

Page 35

Magnet Wire Terminals and Termination Systems SIAMEZE Terminals Posted Terminals Material Brass .146 .146 .146 [3.71] [3.71] [3.71] .020 .020 [0.51] [0.51 Copper Magnet Wire Range Recommended Type Pocket 7 AWG 27-36 18-34 A 1601424 ...

Page 36

Magnet Wire Terminals and Termination Systems SIAMEZE Terminals 110 Series FASTON Tab Terminals Material Brass L .146 [3.71] Recommended Copper Magnet Wire Range Type Pocket 7 AWG 27-36 18-34 A Single 1601425 Barb 18-34 18-34 B Single Barb 1601431 18-34 ...

Page 37

Magnet Wire Terminals and Termination Systems SIAMEZE Terminals 187 Series FASTON Tab Terminals Material Brass L L .146 .146 [3.71] [3.71] .020 [0.51] [0.51 Recommended Copper Magnet Wire Range Type Pocket 6 AWG A Single 1601425 18-34 1.02-0.16 ...

Page 38

Magnet Wire Terminals and Termination Systems SIAMEZE Terminals 250 Series FASTON Tab Terminals Material Brass L Recommended Copper Magnet Wire Range Type Pocket 6 AWG A Single Barb 1601438 12-23 Medium Range 12-20 B Single Barb 1601435 16-17 Heavy Range ...

Page 39

Magnet Wire Terminals and Termination Systems SIAMEZE Terminals Pin Terminals Copper Magnet Wire Range Recommended Type Pocket 5 AWG A 1601424 18-34 Round Pin B Pseudo Round Pin 1601432 27-36 with Diode Slot 1 Reverse Reeled—Consult Tyco Electronics drawing for ...

Page 40

Magnet Wire Terminals and Termination Systems MAG-MATE and SIAMEZE Application Tooling MAG-MATE Product Terminator (MPT) Product Facts Single, dual and triple insertion Two-reel, two-product capability, with alternating feed capability Available as horizontal bench, vertical bench or independent module Module easily ...

Page 41

Magnet Wire Terminals and Termination Systems MAG-MATE and SIAMEZE Application Tooling MPT-5S/L Machine for Mag Wire Coil Termination utilizing SIAMEZE and Lead Lok terminals Product Facts Single, dual and triple insertion Two-reel, two-product capability, with alternating feed capability Available as ...

Page 42

Magnet Wire Terminals and Termination Systems MAG-MATE and SIAMEZE Application Tooling Application Tooling for MAG-MATE Terminals The Module Hand Tools Part Number 274250-2 Poke-In Terminals Part Number 274260-1 .187 [4.75] Tab Terminals Part Number 274282-1 .250 [6.35] Tab Terminals 42 ...

Page 43

Magnet Wire Terminals and Termination Systems MAG-MATE and SIAMEZE Application Tooling Application Tooling for The Rotary Index Table is a semiautomatic machine that MAG-MATE Terminals automatically positions fixtured coils, Rotary Index Table bobbins, and field assemblies for insertion of MAG-MATE ...

Page 44

Magnet Wire Terminals and Termination Systems MAG-MATE and SIAMEZE Application Tooling The Linear Product Terminator-522 LPT-522 Linear Product was designed for intermediate to Terminator high volume applications also a very flexible platform since it can Product Facts accommodate ...

Page 45

Magnet Wire Terminals and Termination Systems MAG-MATE and SIAMEZE Application Tooling LPT-522 Linear Product Terminator (Continued) Rotary Index Insertion Process Magnet Wire Termination Machines—Cost Comparison Machine Horizontal Bench Attribute Machine (HBM) Single row bobbin Single terminal feed Applications Bottom trim ...

Page 46

Magnet Wire Terminals and Termination Systems AMPLIVAR Splices Product Facts Compression crimp eliminates cold solder points, weld burns and wire embrittlement usually connected with thermal-type terminations Excellent tensile strength— vibration resistant Provides a superior electrical connection that is free of ...

Page 47

Magnet Wire Terminals and Termination Systems AMPLIVAR Splices Technical Features Test Results Applicable Types of Wire — The AMPLIVAR products have Cu, Al (Solid) together or in been subjected to the following combination with stranded tests without significant millivolt lead ...

Page 48

Magnet Wire Terminals and Termination Systems AMPLIVAR Splices General Application Guidelines To assist you in obtaining the optimum AMPLIVAR termination, the following guidelines are recommended: 1. All magnet wires must be 6. Magnet wire of 26 AWG placed in the ...

Page 49

Magnet Wire Terminals and Termination Systems AMPLIVAR Splices 9 Serrations — Pigtail Type Product Facts (Plus All 7 Serration Facts) Splice length is increased on larger CMA splices for AWG/ improved performance mm 2 24-18.5 Serration depths are 0.26-0.80 varied ...

Page 50

Magnet Wire Terminals and Termination Systems AMPLIVAR Splices 7 Serrations — Thru Type Product Facts Crimp bellmouth provides retention in circular cavity slot in bobbin 0.38-1.54 *These splices are recommended for applications using wire size 26 AWG [0.40 mm] or ...

Page 51

Magnet Wire Terminals and Termination Systems AMPLIVAR Splices 5 Serrations — Pigtail Type Product Facts Serration depths are varied within the splice to give optimum electrical / mechanical performance on AWG all wire sizes 20-17 Flat bottom of ...

Page 52

Magnet Wire Terminals and Termination Systems AMPLIVAR Terminals Products Facts Ring tongue terminals available for 2 to 3/8 stud diameters FASTON Tab terminals accept .125 [3.18], .187 [4.75] and .250 [6.35] receptacle terminals FASTON Receptacle terminals accept .187 [4.75] and ...

Page 53

Magnet Wire Terminals and Termination Systems AMPLIVAR Terminals Ring Tongue Terminals Wire Size Range 29–22 AWG [0.287–0.643 mm] Type A B Wire Size Range 23–19 AWG [0.574–0.912 mm] Type Wire Size Range 22–18 AWG [0.643–1.024 ...

Page 54

Magnet Wire Terminals and Termination Systems AMPLIVAR Terminals Stud Retaining Terminals Wire Size Range 13–11 AWG [1.83–2.3 mm] Type Wire Range (1) 18 AWG [1.024 mm] and (1) 20.5 AWG [0.768 mm] Type 45 Wire Range (2) ...

Page 55

Magnet Wire Terminals and Termination Systems AMPLIVAR Terminals 125 Series Blade A Stock Thickness .125 A .013 [0.33] [3.18] B .020 [0.51] Mates with Power Blade Receptacle terminals 61603-1, 61604-1, 770642-1 and 1217039-1 Type Housings A Contact Tyco Electronics Engineering ...

Page 56

Magnet Wire Terminals and Termination Systems AMPLIVAR Terminals 250 Series FASTON Tabs 1 (Continued) Stock Thickness .032 [0.81] 1 Mates with FASTON receptacles. See AMP Catalog 82004. 250 Series FASTON Receptacles 1 Stock Thickness .016 [0.41] 1 Mates with FASTON ...

Page 57

Magnet Wire Terminals and Termination Systems AMPLIVAR Terminals 187 Series FASTON Flag Receptacles Stock Thickness .016 [0.41] Magnet Wire Range CMA 500-960 24-20 AWG 1500-2350 2000-4050 2000-4050 1 Standard Applicator for “G” Splice Terminator No. 356462-2. 2 Quick-Change Applicator for ...

Page 58

Magnet Wire Terminals and Termination Systems AMPLIVAR Terminals 250 Series Stator Receptacles — 7 Serrations 27-22 21-15 22-15.5 Stator Terminal — Receptacle .250 x .032 [6.35 x 0.81] Stator Terminal with Receptacle .250 x .032 [6.35 x 0.81] Plastic Cavity ...

Page 59

Magnet Wire Terminals and Termination Systems Cluster Blocks Product Facts Pin receptacle terminals available in tin-plated phosphor bronze Versions available to accept .090 [2.29] and .125 [3.18] header pins Accepts wire range 18–16 AWG [0.8–1 and 14–12 ...

Page 60

Magnet Wire Terminals and Termination Systems Cluster Blocks .090 [2.29] Pin Size (Lead Wire) Housings .530 Dia. [13.46] .229 .090 .001 0.03 [5.82] [2.29 ] .459 Pin Dia. [11.66] 3 Plcs. Pin Location A and B .108 [2.74] .108 [2.74] ...

Page 61

Magnet Wire Terminals and Termination Systems Cluster Blocks .125 [3.18] Pin Size (Lead Wire and Direct Connect) Housings .530 Dia. [13.46] .125 .001 [3.18 0.03 ] Pin Dia. .229 3 Plcs. [5.82] .459 [11.66] Pin Location A and D .687 ...

Page 62

Magnet Wire Terminals and Termination Systems Cluster Blocks .125 [3.18] Pin Size (Lead Wire and Direct Connect) Pin Receptacles AWG/ Wire Range Type mm 2 Solid Dia. 18-16 .040-.050 0.8-1.4 1.00-1.30 18-16 .040-.050 A 0.8-1.4 1.00-1.30 14-10 .065-.100 2.0-6.0 1.60-2.60 ...

Page 63

Magnet Wire Terminals and Termination Systems AMPLIVAR and Cluster Blocks Application Tooling AMPLIVAR Product Terminator (APT) Product Facts No need to strip magnet wire Connects wires in 1 splice Crimp Quality Monitor (CQM) system measures crimp heights ...

Page 64

Magnet Wire Terminals and Termination Systems AMPLIVAR and Cluster Blocks Application Tooling Basic Machine Part Numbers AMPLIVAR Product Terminator (APT) (Continued) Precision Machine Ordering Information A “Base Part Number” is selected from the Basic Automatic Machine Part Numbers table. Then, ...

Page 65

Magnet Wire Terminals and Termination Systems AMPLIVAR and Cluster Blocks Application Tooling AMP-O-LECTRIC Termination Machines Crimp Quality Monitor Dimensions are in inches and Dimensions are in inches and millimeters unless otherwise millimeters unless otherwise specified. Values in brackets specified. Values ...

Page 66

Magnet Wire Terminals and Termination Systems AMPLIVAR and Cluster Blocks Application Tooling Model G Splice Terminating Machine, P/N 356462-2 & Applicator Standard G Splice Applicator Available for the AMP-O-LECTRIC Model G splice terminator only. Entry Level Terminator (ELT), 1338600-(x) 66 ...

Page 67

Magnet Wire Terminals and Termination Systems AMPLIVAR and Cluster Blocks Application Tooling Applicators Dimensions are in inches and Dimensions are in inches and millimeters unless otherwise millimeters unless otherwise specified. Values in brackets specified. Values in brackets are metric equivalents. ...

Page 68

Magnet Wire Terminals and Termination Systems AMPLIVAR and Cluster Blocks Application Tooling AMPOMATOR CLS IV+ Lead-Making Machines, 356500-1, -2 Gamma 333 PC Lead-Making Machine, Three Stations, 1-528324-1 68 Dimensions are in inches and Dimensions are in inches and millimeters unless ...

Page 69

Magnet Wire Terminals and Termination Systems MTM Crimpband Splices Product Facts Made from a continuous coil of “Ribbon Connector” material Magnet wires MTM Crimpband splices have machine-piercing serrations designed for displacing magnet wire insulation. Available in brass, tin- plated brass, ...

Page 70

Magnet Wire Terminals and Termination Systems MTM Crimpband Splices MTM Crimpband Interconnection System How the System Operates Feed (Magnet Wire Connector Material) Machine feeds strip until the strip hits the wire stop. Shear (Blank Length) The strip is cut by ...

Page 71

Magnet Wire Terminals and Termination Systems MTM Crimpband Splices 11 Serrations AWG ⁄ -11 1 ⁄ 1.80-4. ⁄ -11 1 ⁄ 1.80-4. ⁄ -10 1 ⁄ ...

Page 72

Magnet Wire Terminals and Termination Systems MTM Crimpband Splices 7 Serrations 0.09-0.40 0.20-0.50 0.20-0.50 0.20-0.50 0.20-0.50 0.38-0.60 0.38-0.60 0.45-1.30 0.45-1.30 0.80-2.00 0.80-2.00 0.80-2.00 17 0.95-2.54 1.10-2.60 1.30-3.46 1.30-3.46 1.54-3.46 1.54-3.46 1.54-3. designates Ultra-Fine serrations which are recommended for ...

Page 73

Magnet Wire Terminals and Termination Systems RTM Crimpband Splices Product Facts Made from a continuous coil of “Ribbon Connector” material RTM Crimpband have grooved serrations for improved axial retention. Available in brass, tin-plated brass and copper-nickel alloy (CA725) material Make ...

Page 74

Magnet Wire Terminals and Termination Systems RTM Crimpband Splices RTM Crimpband Interconnection System How the System Operates Feed (Ribbon Connector Material) Machine feeds strip until the strip hits the wire stop. Shear (Blank Length) The strip is cut by the ...

Page 75

Magnet Wire Terminals and Termination Systems RTM Crimpband Splices 20 Ridges AWG ⁄ 4.00-6.50 14 Ridges AWG 22-19 0.38-0.60 22-19 0.38-0.60 † These part numbers are available upon special request; contact Tyco ...

Page 76

Magnet Wire Terminals and Termination Systems RTM Crimpband Splices 9 Ridges 0.38-0.60 0.45-1.30 8 Ridges 0.20-0.50 0.80-2.00 4.00-6.50 7 Ridges 0.20-0.50 0.20-0.50 0.20-0.50 0.20-0.50 0.38-0.60 0.38-0.60 76 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are ...

Page 77

Magnet Wire Terminals and Termination Systems RTM Crimpband Splices 7 Ridges (Continued) AWG 22-19 0.38-0.60 21-18 1 ⁄ 2 0.40-0.75 21-18 1 ⁄ 2 0.40-0.75 21-18 1 ⁄ 2 0.40-0.75 21-18 1 ⁄ 2 0.40-0. ⁄ ...

Page 78

Magnet Wire Terminals and Termination Systems RTM Crimpband Splices 7 Ridges (Continued) 0.95-2.54 1.10-2.60 1.10-2.60 1.10-2.60 1.10-2.60 1.10-2.60 1.10-2.60 1.10-2.60 1.30-3.46 1.30-3.46 1.30-3.46 1.54-3.46 1.54-3.46 1.54-3.46 1.54-3.46 1.54-3.46 1.54-3.46 1.54-3.46 14 1.80-4.00 14 1.80-4.00 14 1.80-4.00 14 1.80-4.00 2.00-4.20 2.00-4.20 ...

Page 79

Magnet Wire Terminals and Termination Systems RTM Crimpband Splices 6 Ridges AWG 24-20 0.20-0.50 24-20 0.20-0.50 22-19 0.38-0.60 22-19 0.38-0.60 22-19 0.38-0.60 21-18 1 ⁄ 2 0.40-0.75 21-18 1 ⁄ 2 0.40-0.75 21-18 1 ⁄ 2 0.40-0.75 21-18 ...

Page 80

Magnet Wire Terminals and Termination Systems RTM Crimpband Splices 3 Ridges 0.09-0.40 0.20-0.50 0.20-0.50 0.20-0.50 0.20-0.50 0.20-0.50 0.38-0.60 0.38-0.60 0.38-0.60 0.38-0.60 0.40-0.75 0.40-0.75 0.40-0.75 0.40-0.75 0.45-1.30 0.45-1.30 0.45-1.30 0.45-1.30 0.60-1.60 0.80-2.00 0.80-2.00 † These part numbers are available upon special ...

Page 81

Magnet Wire Terminals and Termination Systems Crimpband Application Tooling Product Facts High Speed Operation — Many times faster than soldering 2,000 crimps per hour Reliable — Creates uniform connection, unlike soldering Dependable — The connection is stronger than ...

Page 82

Magnet Wire Terminals and Termination Systems COPALUM Terminals and Splices (For Solid and Stranded Aluminum or Copper Wire) Product Facts COPALUM terminates film insulated solid aluminum, film insulated solid copper, or uninsulated stranded copper conductors — indi- vidually or in ...

Page 83

Magnet Wire Terminals and Termination Systems COPALUM Terminals and Splices (For Solid and Stranded Aluminum or Copper Wire) General Application 1. A maximum of 10 equal size round wires Guidelines maximum of 6 equal To assist you in ...

Page 84

Magnet Wire Terminals and Termination Systems COPALUM Terminals and Splices (For Solid and Stranded Aluminum or Copper Wire) Butt Splices Wire Size Range — Aluminum — AWG [1. CMA 2,050 to 13,100 ...

Page 85

Magnet Wire Terminals and Termination Systems COPALUM Terminals and Splices (For Solid and Stranded Aluminum or Copper Wire) Parallel Splices Wire Size Range — Aluminum — AWG 16 to 4/0 [1.25 to 105 CMA 2,050 to 231,000 ...

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Magnet Wire Terminals and Termination Systems COPALUM Terminals and Splices (For Solid and Stranded Aluminum or Copper Wire) Ring Tongue Terminals Wire Size Range — Aluminum — AWG [1. CMA 2,050 to ...

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Magnet Wire Terminals and Termination Systems COPALUM Terminals and Splices (For Solid and Stranded Aluminum or Copper Wire) Ring Tongue Terminals Wire Size Range — Aluminum — AWG 4 to 4/0 [21 to 105 CMA 33,100 to ...

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Magnet Wire Terminals and Termination Systems COPALUM Application Tooling 626 Pneumatic Tool System Power Unit Notes: 1. Power Units with a ‘1 suffix can be converted ordering Booster Addition Kit part no. 189720 [3.05] ...

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Magnet Wire Terminals and Termination Systems COPALUM Application Tooling DYNA-CRIMP Electric- Power units for crimping large terminals and splices, Hydraulic Power Units, including AMPOWER and 69120-1, -2, plus Heads SOLISTRAND terminals, onto wires ranging from 8 AWG [ ...

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Magnet Wire Terminals and Termination Systems Power Splice Product Facts Compression crimp eliminates cold solder points, weld burns and wire enbrittlement usually connected with thermal-type terminations Precisely controlled crimp termination helps eliminate human error, for maximum reliability Excellent tensile strength, ...

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Magnet Wire Terminals and Termination Systems Technical Information Tensile Strength of Magnet Wire 1 Nominal Nominal C. Wire Dia. Dia. –80 Size Copper Aluminum (lbs.) (lbs.) –70 8 438 142 –60 9 340 113 –50 10 269 89 –45 11 ...

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Magnet Wire Terminals and Termination Systems Technical Information Circular Mil Area AWG (CMA) and Diameter Bare Wire for Magnet Wires (AWG Wire Size Range 52– Dimensions are in inches and millimeters unless otherwise specified. Values ...

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Magnet Wire Terminals and Termination Systems Technical Information Circular Mil Area AWG (CMA) and Diameter Bare Wire for Magnet Wires 25 (AWG Wire Size Range 25– ...

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Magnet Wire Terminals and Termination Systems Technical Information Circular Mil Area (CMA) and Diameter for Lead Wires (AWG Wire Size Range 30–8) 96 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. (Continued) Wire ...

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Magnet Wire Terminals and Termination Systems Terminal Stud Hole Size Use to Select Proper Size The chart shows sizes and dimensions of various studs Terminal and the corresponding terminal stud hole sizes used with AMP devices. Stud Size Minimum Terminal ...

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... 62420 5 84 62429 5 84 62430 11 84 62431 5 84 62438 11 86 62439 11 86 62445 55 85 62447 55 85 62458 9 85 62459 9 85 62511 17 85 62512 17 85 62513 17 85 62514 17 85 62524 5 85 62526 5 85 62527 5 57 62600 20 53 62606 26 53 62608 10 53 62609 ...

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Magnet Wire Terminals and Termination Systems Part Number Index Part No. Page Part No. 63207 20 63486 63208 14 63489 63209 14 63494 63216 12 63495 63218 7 63499 63235 9 63505 63236 9 63506 63237 9 63510 63247 12 ...

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Magnet Wire Terminals and Termination Systems Part Number Index Part No. Page 964156 49 1217000 27 1217004 18 1217011 5 1217013 11 1217026 5 1217029 55 1217031 20 1217032 12 1217039 55 1217042 19 1217051 12 1217052 12 1217065 17 ...

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Magnet Wire Terminals and Termination Systems Part Number Index Part No. Page Part No. 1601586 79 1601640 1601587 77 1601642 1601588 77 1601644 1601591 77 1601646 1601593 75 1601647 1601596 80 1601649 1601597 79 1601650 1601599 79 1601651 1601600 79 ...

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Magnet Wire Terminals and Termination Systems Engineering Notes 102 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for Technical Support reference purposes only. USA: 1-800-522-6752 Specifications subject to change. Canada: ...

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Magnet Wire Terminals and Termination Systems Power Splice (Continued) .375 [9.53] Magnet Wire Range Lead Wire Range Type CMA A 15,000-30,000 4200-10,900 1 Total combined CMA not to exceed 38000. Magnet Wire Insulation Piercing Serrations Direction of Feed R .060 ...

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Magnet Wire Terminals and Termination Systems Application Tooling Power Splice Machine for Mag Wire/Lead Wire Pigtail Splice Termination Product Facts Terminate Mag Wire and Lead Wire Together Maximum 38,000 CMA Crimp Servo-Driven 5-Ton Terminator Heavy Duty Air-Feed Applicator One Control ...

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