90869-2 TE Connectivity, 90869-2 Datasheet

90869-2

Manufacturer Part Number

90869-2

Description

Connector Accessories Hand Tool Die Set

Manufacturer

TE Connectivity

Type

Die Setr

Datasheets

1.90869-2.pdf (5 pages)

2.90869-2.pdf (6 pages)

3.90869-2.pdf (6 pages)

Specifications of 90869-2

(1.57) Soft-shell Commercial Pin And Socket Connectors ,tyco Electronics / Amp

ROHS COMPLIANT

Lead Free Status / RoHS Status

RoHS Not Applicable

Lead Free Status / RoHS Status

RoHS Not Applicable

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PROPER USE GUIDELINES

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume

applications. A wide selection of powered application equipment for extended- - use, production operations is available.

{Supplied with die assembly. Also available separately.

}Contact the Tooling Assistance Center or Product Information (see below) for specific contact part numbers.

1. INTRODUCTION

PRO--CRIMPER III Hand Crimping Tool

Assembly 90869--1 consists of Die Assembly

90869--2 and PRO--CRIMPER III Hand Crimping Tool

Frame 354940--1. The die assembly consists of

crimping dies and a locator assembly.

Read these instructions thoroughly before crimping

any contacts.

E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company

TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks.

*Trademark. Other logos, product and/or Company names may be trademarks of their respective owners.

The PRO- - CRIMPER III Hand Crimping Tool is a “Commercial” grade tool and

is designed primarily for field installation, repair, maintenance work, or

prototyping in industrial, commercial, or institutional applications. Product

crimped with this tool will meet the crimp height requirement for hand tools in

the appropriate 114 series specification, but may not comply with other feature

parameters of the specification. TE Connectivity offers a variety of tools to

satisfy your performance requirements. For additional information, contact the

Tooling Assistance Center at 1- - 800- - 722- - 1111.

TE Die Assembly

NOTE

90869 2

90869--2

Dimensions on this sheet are in millimeters [with

inch equivalents provided in brackets]. Figures

and illustrations are for identification only and are

not drawn to scale.

Die Assembly

Locator Assembly

(Supplied with

Die Assembly)

Assembly{

TE Locator

58516 1

58516--1

Front of Tool

(Locator Side)

PRO- CRIMPER* III Hand

Crimping Tool Assembly 90869- 1

with Die Assembly 90869- 2

Moving Jaw

Ratchet

Adjustment

Wheel

.062 Commercial

Pin and Socket

Contact

Family}

TOOLING ASSISTANCE CENTER 1--800--722--1111

PRODUCT INFORMATION 1--800--522--6752

Figure 1

Reasons for reissue are provided in Section 11,

REVISION SUMMARY.

2. DESCRIPTION

The tool features a tool frame with a stationary jaw

and handle, a moving jaw, a moving handle, and an

adjustable ratchet that ensures full contact crimping.

The tool frame holds a die assembly with two

crimping sections.

The die assembly features a wire anvil, an insulation

anvil, a wire crimper, and an insulation crimper.

Size (AWG)

24--22

20--18

Stationary Jaw

Moving Handle

(Figures 1 and 2)

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.te.com

Pivot Pin

[.050 -- .110]

1.27 -- 2.79

1.27 2.79

Insul Dia

Wire

Back of Tool

(Wire Side)

PRO- - CRIMPER III Hand

Crimping Tool Frame

354940- - 1 (408- - 9930)

Stationary

Handle

Instruction Sheet

408- - 9964

21 Mar 11 Rev D

Strip Length

[.120 + .015]

3.05 + 0.38

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LOC B

Related parts for 90869-2

90869-2 Summary of contents

Page 1

... Tooling Assistance Center or Product Information (see below) for specific contact part numbers. 1. INTRODUCTION PRO--CRIMPER III Hand Crimping Tool Assembly 90869--1 consists of Die Assembly 90869--2 and PRO--CRIMPER III Hand Crimping Tool Frame 354940--1. The die assembly consists of crimping dies and a locator assembly. Read these instructions thoroughly before crimping any contacts ...

Page 2

Nut Locator Chamfer Wire Crimper Offset Wire Anvil Insulation Anvil Attached to the outside of the frame is a locator assembly, which contains a locator, a spring retainer, and a contact support. Die retaining pins and die retaining screws are ...

Page 3

CONTACT SUPPORT ADJUSTMENT The contact support is preset prior to shipment, NOTE but minor adjustment may be necessary Make a sample crimp and determine if the contact is straight, bending upward, or bending downward adjustment ...

Page 4

Hold the contact in position and squeeze the tool handles together until ratchet engages sufficiently to hold the contact in position. Do NOT deform insulation barrel or wire barrel. 5. Insert stripped wire into contact insulation and wire barrels ...

Page 5

VISUAL INSPECTION The crimping dies should be inspected on a regular basis to ensure that they have not become worn or damaged. Inspect the crimp sections for flattened, chipped, worn, or broken areas. If damage or abnormal wear is ...

Page 6

... SDE Bench Terminator 1490076- 2 (Customer Manual 409- 10052) Battery Tool (Shouldered Die) 1725837 (Customer Manual 409- 10053 Tooling Used With Dies 90869- 2 SDE PEW- 12 Hand Tool 9- 1478240- 0 626 Adapter 679304- 1 (Instruction Sheet 408- 4070) Battery Tool (Pin Die) 1213890 (Customer Manual 409- 10065) ...

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