LWR1601-6EG POWER ONE, LWR1601-6EG Datasheet

DC/DC Converters & Regulators

LWR1601-6EG

Manufacturer Part Number
LWR1601-6EG
Description
DC/DC Converters & Regulators
Manufacturer
POWER ONE
Datasheet

Specifications of LWR1601-6EG

Product
Isolated
Output Power
124 W
Input Voltage Range
85 VAC to 264 VAC
Number Of Outputs
1
Output Voltage (channel 1)
24.7 V
Output Current (channel 1)
5 A
Isolation Voltage
2.8 KV
Package / Case Size
103 mm x 114 mm x 138 mm
Output Type
Isolated
Lead Free Status / Rohs Status
Lead free / RoHS Compliant
Other names
LWR1601-6E
Table of Contents
BCD20020-G Rev AB1, 17-Nov-09
Description
The Convert Select front end series represents a family of
DIN-rail mountable DC-DC and AC-DC converters with power
factor correction. The converters have been designed
according to the latest industry requirements and standards.
The converters are ideal for use in outdoor and other
demanding applications to power building control systems,
factory automation, industrial controls, instrumentation,
electromagnetic drives, fans, and other DC loads. Different
models are available with a single output or two
independently regulated, electrically isolated outputs with 12,
24, 36, or 48 V. Special models for battery charging are
available. The EW models are particularly suitable for 110 V
railway applications; they have been designed in accordance
with the railway standards EN 50155 and EN 50121.
Key features of the Convert Select line include power factor
correction with low harmonic distortion, negligibly low inrush
current, high immunity to transients and surges, and low
Description .......................................................................... 1
Model Selection .................................................................. 2
Functional Description ........................................................ 4
Electrical Input Data ............................................................ 6
Electrical Output Data ......................................................... 8
Electromagnetic Compatibility (EMC) ............................... 13
103
4.05"
114
4.49"
®
138
5.43"
125, 250 Watt AC-DC and DC-DC DIN-Rail Converters
Page
Page 1 of 25
Features
electromagnetic emissions. Internal protection circuits such as
input over- and undervoltage lockout, thermal protection, as
well as output overvoltage protection by a second control loop
ensure safe operation of the final system.
The outputs deliver an electrically-isolated Safety Extra Low
Voltage, SELV, (except models LWR/LWN1740) and low output
noise. They are no-load, overload, and short-circuit proof. The
electronically controlled short-term peak power capability of up
to 150% of the rated output power enables the front end
converters to deliver additional power to start-up motors or to
safely operate subsequent circuit breakers. Built-in large sized
output capacitors absorb possible reverse energy, which may
be caused by quick deceleration of electromagnetic drives
connected directly to the output. A green LED at the front cover
displays the status of the output(s).
The Convert Select Series was designed according to all
relevant international safety standards. The converters are
approved by TÜV and UL, and are UL 508 listed. Adequate
Immunity to Environmental Conditions ................................. 16
Mechanical Data ................................................................... 17
Safety and Installation Instruction ......................................... 18
Description of Options .......................................................... 21
Accessories ........................................................................... 24
• RoHS lead-free-solder and lead-solder-exempted
• Rugged 35 mm DIN-rail snap-fit design
• Class I equipment
• Universal AC-input with single stage conversion AC to
• Power factor correction, harmonics IEC/EN 61000-3-2
• Virtually no inrush current
• Immunity to IEC/EN 61000-4-2, -3, -4, -5, -6, -11
• Emissions according to EN 55011/022
• Very high efficiency; up to 89%
• Short-term output peak power capability, rectangular
• Single or two independently regulated outputs with 12,
• Outputs no-load, overload, and short-circuit proof
• PCBs protected by lacquer
• Very high reliability
Safety according to IEC/EN 60950-1, UL/CSA 60950-1,
IEC/EN 50178, IEC 61010-1, UL 508
products are available
DC, or DC input of 66 to 350 V
current limiting characteristic
24, 36, or 48 V
W Series Data Sheet
www.power-one.com
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LWR1601-6EG Summary of contents

Page 1

Description The Convert Select front end series represents a family of DIN-rail mountable DC-DC and AC-DC converters with power factor correction. The converters have been designed according to the latest industry requirements and ...

Page 2

... VDC 5 240 = 25 °C. Typical values are approx. 2% better. A Page Series Data Sheet Type Effic. 6 Designation min - V [%] i max 3 – 264 VAC, LWR1301-6E 83 LWN1301-6E 83* 7 LWR1601-6E 87 LWN1601- LWR1701- LWN1701-6E 88 LWR1801-6E 88 LWN1801- LWN2320-6E 83* LWN2660- LWN2770-6E 89 LWN2880- EWR1601 EWN2660-0 87 www ...

Page 3

Table 2: Battery charger models (M1 included) Output Voltage Bat o safe o max [VDC] [VDC] [VDC 13.8 14. 25.68 29 38.52 43. 51.36 58.6 * Version ...

Page 4

Product Marking Basic type designation, applicable safety approval and recognition marks, CE mark, warnings, pin designation, Power-One company logo. Functional Description The W Series converters are primary controlled AC-DC or DC- DC flyback converters with a constant switching frequency ...

Page 5

Fuse Vi– fuse (option models have a link or a decoupling diode (opt the Vi+ line. Fig. 2 250 W converters. The figure shows EWN double-output ...

Page 6

Electrical Input Data General conditions °C, unless T is specified Table 4a: Input data of LW models Input Characteristic Conditions V Operating input voltage – range T – ...

Page 7

... LWR1801-6E 124 LWN1801/2880-6E 247 Table 5b: P derating according to UL 60950 Model o nom [W] LWR1601-6E 124 LWN1601/2660-6E 247 LWR1801-6E 124 LWN1801/2880-6E 247 Input Fuse and Protection A fast-blow fuse ( Schurter F 6 sleeve, is connected to the input L or Vi+. EW models have a smaller fuse (250 mm, SOC NT3 6.3A V009, UL- recognized E-39265) ...

Page 8

... Harm 230 i Fig. 5 Power factor versus load (LWN2660-6) LWR1301 EWR/LWR1601 min typ max min , I 12.0 24.25 24.7 o nom * 12.2 12.35 12.5 24.55 24.7 24.85 36.8 – 11.9 13.0 24.0 i max o nom 28.5 ...

Page 9

Table 6b: Output data of 250 Watt single-output standard models. General conditions as in table 6a Model Characteristic Conditions 1 V Output voltage nominal V o nom i nom V Output voltage range V o worst i min of ...

Page 10

Table 7a: Output data of 125 Watt battery charger models. General conditions: T open-circuit, unless otherwise specified Model Characteristic Conditions 1 V Output setting voltage V o safe i nom V Output voltage (max.) V Bat i min controlled ...

Page 11

Parallel Operation Double-output models exhibit an independant control logic each. Both outputs can be connected in parallel, provided that the options S (included in M1) and R are not used, nd since they influence only the 2 output. The ...

Page 12

Fig. 8 Short term peak power characteristic: overcurrent versus time (typical values). certain temperature is reached, the concerned powertrain reduces its output power ...

Page 13

Electromagnetic Compatibility (EMC) Electromagnetic Immunity The W Series has been successfully tested to the following specifications: Table 8: Electromagnetic immunity (type tests) Phenomenon Standard Level 3 Electrostatic IEC/EN 4 discharge 61000-4-2 (to case) 4 Electromagnetic IEC/EN 3 field RF ...

Page 14

Emissions Table 9: Electromagnetic emissions for LW models with feature E: (type tests with LWN1801-6E) Phenomenon Harmonics Voltage fluctuation and flicker dBµ 0.03 0.1 0.3 Fig. 11a Conducted emissions for ...

Page 15

PMM 8000 PLUS Limit: 61204bqp Detector: Peak, conducted Vi+, 6.6.06 EWN2660 =110VDC =10A, outputs in parallel configuration dBµ 0.2 0 Fig. 13a Conducted emissions of EW models: Disturbances (peak) ...

Page 16

Immunity to Environmental Conditions Table 10: Mechanical stress and climatic Test method Standard Cab Damp heat IEC/EN 60068-2-78 steady state MIL-STD-810D sect. 507.2 Kb Salt mist, cyclic IEC/EN 60068-2-52 (sodium chloride NaCl solution Bump IEC/EN 60068-2-29 (half-sinusoidal) ...

Page 17

... Failure Rates Table 12: MTBF Values at specified Module types case temperature 1 MTBF LWR1601 LWN1601 LWN2660 1 Calculated in accordance with MIL-HDBK-217E, notice 2. Mechanical Data Dimensions in mm. 113.6 (4.47") 40 (1.6") 106.6 (4.2") Option M Fig. 16 Case W01 EWN/LWN: weight approx. 1400 g EWR/LWR: weight approx. 1200 g Case designed by ATP, Munich ...

Page 18

Safety and Installation Instructions Terminal Allocation The terminal allocation tables define the electrical potential of the converters. 10066 Fig. 17a View of the input terminals (cage clamp style Fig. ...

Page 19

Fig. 19 Cage clamp terminals. Use 0.5 to 2.5 mm solid or stranded wires depending on local requirements. This fuse is designed to break an overcurrent in case of a malfunction of the converter and is not ...

Page 20

Table 14: Isolation Characteristic Electric Factory test 1 s strength AC test voltage equivalent test to factory test Insulation resistance 1 In accordance with EN 50116 and IEC/EN 60950-1, subassemblies are pretested with 4.2 kVDC. 2 Tested at 500 ...

Page 21

Description of Options E designates LW models with improved EMC performance. Refer to the EC Declaration of Conformity (last page). Feature E is standard for new designs. Single options D1, D2, D5, R are available (as single choice options) ...

Page 22

D1: Output Voltage Monitor D1 is intended for monitoring the bus voltage of a battery- buffered system. It indicates that the system is powered from the battery and can for instance be used as a warning signal or to ...

Page 23

Table 19: System OK (M1 with external battery sensor) System Status System OK Battery overchared / temp. sensor defect / control voltage to high Overload, converter cannot follow the control signal Output does not follow control signal, since battery ...

Page 24

Accessories UMB-W: Shock-Resistant Wall Mounting Set of wall mounting brackets UMB-W [HZZ00618] Content: 2 clamps, 4 countersunk screws M4, washers, and spring washers. 4.2 33 ±0.5 49 Fig. 25 Brackets UMB-W Fig. 26 Wall mounting with mounting brackets UMB-W. ...

Page 25

Battery Temperature Sensor To charge lead-acid batteries according to their temperature different types of temperature sensors are available, (see Battery Charging and Temperature Sensor in this data sheet and the Temperature Sensor data sheet at one.com (2.2") ...

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