IR2167 International Rectifier Corp., IR2167 Datasheet

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IR2167

Manufacturer Part Number
IR2167
Description
PFC BALLAST CONTROL IC
Manufacturer
International Rectifier Corp.
Datasheet

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Manufacturer
Quantity
Price
Part Number:
IR2167
Manufacturer:
SILICONI
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Part Number:
IR2167S
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IR
Quantity:
20 000
Part Number:
IR2167SPBF
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Please note that this datasheet contains advance information that could change before the product is released to production.
Typical Application Diagram
Features
www.irf.com
Description
The IR2167 is a fully integrated, fully protected 600V ballast control IC designed to
drive all types of fluorescent lamps. PFC circuitry provides for high PF, low THD and
DC Bus regulation. Externally programmable features such as preheat time & fre-
quency, ignition ramp characteristics, and running mode operating frequency provide a
high degree of flexibility for the ballast design engineer. Comprehensive protection
features such as protection from failure of a lamp to strike, filament failures, low AC
line conditions, thermal overload, or lamp failure during normal operation, as well as
an automatic restart function, have been included in the design. The heart of the
ballast control section is a variable frequency oscillator with externally programmmable
deadtime. Precise control of a 50% duty cycle is accomplished using a T-flip-flop. The
IR2167 is available in both 20-pin DIP and 20-pin wide body SOIC packages.
PFC, Ballast Control and Half Bridge Driver in
Critical Conduction Mode Boost Type PFC
No PFC Current Sense Resistor Required
Programmable Preheat Time & Frequency
Programmable Ignition Ramp
Programmable Over-Current
Internal Fault Counter
End-of-Life Protection
One IC
+ Rectified AC Line
- Rectified AC Line
L1
M1
D1
R1
C
BUS
R2
R3
C
RT
R
OC
R4
C
OC
C
CT
COMP
C1
C
RAMP
PH
R
R
R
RUN
R6
PH
DT
R5
COMP
VDC
CPH
RPH
RUN
OC
RT
CT
DT
ZX
10
PFC BALLAST CONTROL IC
1
2
3
4
5
6
7
8
9
Lamp Filament Sensing & Protection
Capacitive Mode Protection
Brown-Out Protection
Automatic Restart for Lamp Exchange
Thermal Overload Protection
Programmable Deadtime
Internal 15.6V Zener Clamp Diode on VCC
Micropower Startup (150 µ A)
Latch Immunity and ESD Protection
Dynamic Restart
20
19
18
17
16
15
14
13
12
11
C2
VBUS
COM
VCC
PFC
HO
VS
VB
LO
CS
SD
R7
R
SUPPLY
C
D
C
BS
BS
VCC
R8
R9
C4
D2
C3
Data Sheet No. PD60184-D
M2
M3
R
CS
R10
D5
R11
D6
D3
Packages
C5
20-Lead SOIC
(wide body)
IR2167(
C
D4
SNUBBER
L2
C6
R12
R13
20-Lead
PDIP
C7
S
)
1

Related parts for IR2167

IR2167 Summary of contents

Page 1

... Internal Fault Counter End-of-Life Protection Description The IR2167 is a fully integrated, fully protected 600V ballast control IC designed to drive all types of fluorescent lamps. PFC circuitry provides for high PF, low THD and DC Bus regulation. Externally programmable features such as preheat time & fre- quency, ignition ramp characteristics, and running mode operating frequency provide a high degree of flexibility for the ballast design engineer ...

Page 2

... IR2167 ( ) S Absolute Maximum Ratings Absolute maximum ratings indicate sustained limits beyond which damage to the device may occur. All voltage param- eters are absolute voltages referenced to COM, all currents are defined positive into any lead. The thermal resistance and power dissipation ratings are measured under board mounted and still air conditions. ...

Page 3

... RT pin current consists of the RUN pin current plus the current due to the RT resistor. www.irf.com = 16. 470 pF, RPH and RUN leads no connection 2.0V 1000pF Min. Typ. 10.4 11.4 2.0 2.1 — 250 — 100 1.9 3.3 4.0 5.0 14.0 15.6 IR2167 ( S Min. Max. Units CLAMP V -3.0 600 V V CCUV+ CLAMP Note VCC 220 — ...

Page 4

... IR2167 ( ) S Electrical Characteristics (cont 14V +/- 0.25V BIAS 20. 0.5V Floating Supply Characteristics Symbol Definition I Quiescent V supply current QBS0 BS I Offset supply leakage current LK PFC Error Amplifier Characteristics Symbol Definition V VBUS sense input threshold BUS I VBUS sense input bias current VBUS gm Error amplifier transconductance ...

Page 5

... Min. Typ. — 0 — CCUV- IR2167 ( S = 0.0V, CPH o C unless otherwise specified. Max. Units Test Conditions — =5V,V =6V RPH RPH Max. Units Test Conditions — RUN Max. Units Test Conditions 5.4 ...

Page 6

... IR2167 ( ) S Lead Assignments Pin Assignments VDC CPH RPH VCC 4 17 RUN COM COMP PFC VBUS Pin # Symbol Description 1 VDC DC Bus Sensing Input 2 CPH Preheat Timing Capacitor 3 RPH Preheat Frequency Resistor & Ignition Capacitor 4 RT Oscillator Timing Resistor 5 RUN Run Frequency Resistor ...

Page 7

... RUN Mode f Ramps to f MIN RUN CPH Charges to 10V Clamp RPH = Open Circuit RUN = 0V CS 0.2V Threshold Enabled SD 1.0V and 3.0V Thresholds Enabled IR2167 ( ) S VCC < 9.5V (VCC Fault or Power Down) or VDC < 3.0V (dc Bus/ac Line Fault or Power Down > 5.1V (Lamp Fault or Lamp Removal) ...

Page 8

... IR2167 ( ) S Functional Block Diagram 3.0V VDC 1 5.1V 1.0uA CPH 2 9.5V 5.1V 4.0V 4.0V RPH 3 2. 2.0V RUN 50uA UNDER- VOLTAGE OC 8 DETECT 7.6V VBUS 11 4. COMP 1.0V 7. OVER- TEMP DETECT 4. PULSE LEVEL HO FILTER & 20 SHIFT LATCH VS 19 VCC ...

Page 9

... BALLAST CONTROL SECTION 15.6V UVLO+ UVLO 7.6V 5.1V 4.0V V CPH 2.0V V RPH 2.0V V RUN f START f PREHEAT FREQ f RUN f MIN UVLO www.irf.com TIMING DIAGRAMS NORMAL OPERATION Over-Current Threshold RUN IR2167 ( ) S UVLO 9 ...

Page 10

... IR2167 ( ) S 15.6V UVLO+ UVLO 7.6V 5.1V 4.0V V CPH 2.0V V RPH 2.0V V RUN f START FREQ RUN f IGN SD 5. UVLO BALLAST CONTROL SECTION TIMING DIAGRAMS FAULT CONDITION RUN UVLO www.irf.com ...

Page 11

... Temperature (°C) SD+ Threshold vs Temperature (IR2167) (Preheat, Ignition) 100 RDT ( RDT (IR2167) DEAD www.irf.com 4 3.5 3 2.5 2 1 100 125 -25 EOL+, EOL- Threshold vs Temperature (IR2167) 200 175 150 125 100 220pF 75 470pF 1nF 50 3.3nF 25 10nF 0 100 -25 t LO, t RISE IR2167 ( S EOL+ EOL ...

Page 12

... Temperature (°C) V Threshold vs Temperature (IR2167) BUS RUN 4 V IGN Temperature (°C) VCPH ( , ) vs Temperature (IR2167) IGN RUN 100 125 - CCUV 100 125 -25 VDC+, VDC- vs Temperature (IR2167 CCUV V - CCUV 100 125 Temperature (° Temperature (IR2167) CCUV VDC+ VDC 100 125 Temperature (°C) www.irf.com ...

Page 13

... Temperature (°C) ILK vs Temperature (IR2167 10000 100000 Frequency (Hz Frequency (IR2167 =5.6K , CT=220pF DT www.irf.com 1000000 100000 10000 75 100 125 1000 1000000 0 I QBS IR2167 ( CT=220pF, RDT=5.6K CT=470pF, RDT=2.7K CT=1nF, RDT=1.2K 10000 100000 Frequency vs R (IR2167 sec DEAD 125°C 75°C 25°C -25°C ...

Page 14

... IR2167 ( ) S 1000000 C T=220pF, R DT=11K C T=470pF, R DT= T=1nF, RD T=3K C T=4. 7nF, RD T=1K C T=10nF, R DT=1K 100000 10000 1000 1000 10000 Frequency vs R (IR2167 10000 100000 Frequency (Hz Frequency (IR2167 DIP) Driving IRF820's, VBUS=400V IC driven by square wave 100000 1000000 www.irf.com ...

Page 15

... A, and to guarantee the IC is fully functional before the high side, low side and PFC drivers are activated. Figure 1 shows an efficient supply using the start-up current of the IR2167 together with a charge pump from the ballast stage (R SUPPLY , C VCC , D CP1 and D CP2 ). + V ...

Page 16

... IR2167 ( ) S is available over all ballast operating conditions. Bootstrap diode ( and supply capacitor ( comprise the supply voltage for the high-side driver circuitry. To guarantee that the high-side supply is charged up before the first pulse on HO, the first pulse from the output drivers comes from the LO pin ...

Page 17

... LC compo- nent tolerances (please note that it is possible to use the IR2167 in systems where fstart > fph > fign > frun, simply by leaving the RUN pin open). The heart of this controller is an oscillator that resembles those found in many popular PWM voltage regulator ICs ...

Page 18

... S Figure 6: Input Voltage & Current PF=0.96, THD=22% The approach used in the IR2167 is classified as running in critical conduction mode, in which the inductor current discharges to zero with each switching cycle. There is no need to sense the rectified AC line input voltage because it is already sinusoidal. Therefore, the inductor current will ...

Page 19

... ZX pin never goes high and the PFC MOSFET never turns on. The Watch Dog Timer circuit provides a pulse to turn on the PFC MOSFET if no pulse is detected at the ZX pin for 500mS. This enables the PFC circuitry to regulate the DC Bus voltage at its nominal value IR2167 ( S VCC 12 PFC RS3 ...

Page 20

... IR2167 ( ) S 4.3 4.0 V 3.0 VBUS 0 6.0 5.1 5.0 DRIVE 4.0 V SIGNALS CPH 2.0 0 6.0 4.0 V COMP 2 COMP RESULTANT SIGNALS 1000 gm (max) 200 0 20 Note 1 Note 1 QUICK POWER START UP MODE MODE Note these regions is the output COMP saturation current of the OTA Error amplifier ...

Page 21

... Approximately 2V of hysterisis has been designed into the internal comparator sensing the VDC pin, in order to account for variations in the ac line voltage under varying load conditions. When the ac line recovers, the chip re- starts from the beginning of the control sequence, as shown in timing diagram (See Figure 13). IR2167 ( 0.2V ...

Page 22

... IR2167 ( ) S 5 VDC CPH HO-VS RUN mode Low VDC Figure 13: VDC lead fault and auto restart Lamp Presence and End-of-Life Detection The second protection pin, SD, is used for both shutdown and end-of-life detection. The SD pin would normally be con- nected to an external circuit that senses the presence of the lamp(s) and the voltage appearing across the lamp(s) ...

Page 23

... CS- threshold of 0.2V which is enabled at the onset of the run mode. The sensing of this CS- threshold is synchronized with the falling edge of the LO output. Figures 17, 18 and 19 are oscillographs of fault conditions. Figure 17 shows a failure of the lamp to strike, Figure 18 shows a hard switching condition and Figure 19 shows an under-current condition. IR2167 ( ...

Page 24

... IR2167 ( ) S Figure 17: Failure of lamp to strike Figure 18: Hard switching condition 24 Figure 19: Operation below resonance Figure 20: Auto restart for lamp replacement www.irf.com ...

Page 25

... COM at this time. The value should be C SNUBBER chosen so that the desired ignition voltage is reached. The RT pin current and timing capacitor charging current are both approximately The value of this current should be kept between 50 A and 500 A. The value for computed as follows: C And the ignition mode frequency is: IR2167 ( ...

Page 26

... IR2167 ( ) S Deadtime is equal to The following graphs, figures 22 and 23, illustrate the relationship between the effective resistance (i.e. the parallel combination of resistors which programs the CT capacitor charging current) and the operating frequency. 150 FREQ (KHz) 100 Figure 22: f OSC vs effective DEAD =2.0 sec) ...

Page 27

... The IR2167 is held in preheat until charged to 4.0V. Step 5: Program the ignition mode time The difference in time between the preheat mode and the run mode is the ignition mode. The rate at which the fre- quency changes from preheat to run is determined by exter- nal resistor R RAMP. ...

Page 28

... IR2167 ( ) S Component Selection Tips Supply Bypassing and pc Board Layout Rules Component selection and placement on the pc board is ex- tremely important when using power control ICs should be bypassed to COM as close to the IC terminals as pos- sible with a low ESR/ESL capacitor, as shown in Figure 25. (surface C VCC mount) ...

Page 29

... Caseoutline www.irf.com 20 Lead SOIC (wide body) IR2167 ( ) S (MS-013AC) 01-3080 00 29 ...

Page 30

... IR2167 ( ) S Caseoutline IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245 Tel: (310) 252-7105 30 20 Lead PDIP Data and specifications subject to change without notice. (MS-001AD) 01-3079 00 8/19/2002 www.irf.com ...

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