5-212491-1 TE Connectivity, 5-212491-1 Datasheet

5-212491-1

Manufacturer Part Number

5-212491-1

Description

Manufacturer

TE Connectivity

Datasheets

1.212491-5.pdf (1 pages)

2.5-212491-1.pdf (6 pages)

Specifications of 5-212491-1

Product Type

Connector

Product Series

109

Shell Size

Shell Material

Steel

Mounting Hole Diameter (mm [in])

3.05 [.120]

Insert Arrangement

5C5

Blindmate

Non-magnetic

Rear Grommet

Power/signal/coax Combination

Yes

Shell Plating

Zinc

Mount Style

Mounting Holes

Retention Clip Material

Stainless Steel

Accepts Contact Gender

Contact Size

Connector Style

Plug

Density

Standard

Government/industry Qualification

Rohs/elv Compliance

RoHS compliant, ELV compliant

Lead Free Solder Processes

Wave solder capable to 240°C, Wave solder capable to 260°C, Wave solder capable to 265°C

Rohs/elv Compliance History

Always was RoHS compliant

Nasa Qualification

Applies To

Coaxial Cable, Printed Circuit Board, Wire/Cable

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a TE Connectivity Ltd. Company

TE logo is a trademark.

SCOPE

Content

This specification covers perform ance, tests and quality requirem ents for AMPLIMITE* power pin and

socket contacts.

Qualification

W hen tests are perform ed on the subject product line, procedures specified in 109 Series Test

Specifications shall be used. All inspections shall be perform ed using the applicable inspection plan and

product drawing.

APPLICABLE DOCUM ENTS

The following docum ents form a part of this specification to the extent specified herein. Unless

otherwise specified, the latest edition of the docum ent applies. In the event of conflict between the

requirem ents of this specification and the product drawing, the product drawing shall take precedence.

In the event of conflict between the requirem ents of this specification and the referenced docum ents,

this specification shall take precedence.

TE Connectivity (TE) Docum ents

Military Specifications

REQUIREM ENTS

Design and Construction

Product shall be of design, construction and physical dim ensions specified on applicable product

drawing.

Materials

109-1: General Requirem ents for Test Specifications

109 Series: Test Specifications as indicated in Figure 1

114-10014: Application Specification

408-7516: Instruction Sheet

501-282: Qualification Test Report

MIL-W -16878/5: W ire, Electrical, Polytetrafluoroethylene (PTFE) Insulated, 200 C, 1000 Volts,

Extruded Insulated

MIL-W -22759: W ire, Electrical, Fluoropolym er Insulated, Copper or Copper Alloy

Pin: Brass, gold over nickel plating

Socket: Beryllium copper, gold over nickel plating

| Indicates change

*Trademark

Product

Specification

Connector, AMPLIMITE*, Power VIII

For latest revision, visit our website at www.te.com/documents.

For Regional Customer Service, visit our website at www.te.com

Other products, logos, and company names might be trademarks of their respective owners.

108-10045

11Mar11 Rev B

1 of 6

LOC B

Related parts for 5-212491-1

5-212491-1 Summary of contents

Page 1

... Military Specifications ! MIL-W -16878/5: W ire, Electrical, Polytetrafluoroethylene (PTFE) Insulated, 200 C, 1000 Volts, Extruded Insulated ! MIL-W -22759: W ire, Electrical, Fluoropolym er Insulated, Copper or Copper Alloy 3. REQUIREM ENTS 3.1. Design and Construction Product shall be of design, construction and physical dim ensions specified on applicable product drawing. ...

Page 2

... TE Spec 109-45-1. Measure tem perature rise vs current. See Figure 4. TE Spec 109-16. Determ ine crim p tensile at m axim um rate of 1 inch per m inute. TE Spec 109-21-6. Subject m ated sam ples to 43.92 G inutes in each utually perpendicular planes ...

Page 3

... TE Spec 109-30. Apply axial load of 15 pounds to contacts and hold for 5 seconds. TE Spec 109-42, Condition A. Measure force necessary to m ate sam ples at m axim um rate of .5 inch per m inute. TE Spec 109-42, Condition A. Measure force necessary to unm ate sam ples at m axim um rate of ...

Page 4

... Hum idity-tem perature cycling Tem perature life Mixed flowing gas (a) See paragraph 4.1.A. NOTE (b) Numbers indicate sequence in which tests are performed. (c) Discontinuities shall not be measured. Energize level for 100% loadings per Test Specification 109-151. Rev B Test Group ( Test Sequence (b) 1,10 1,9 ...

Page 5

... Sam ples shall be prepared in accordance with applicable Instruction Sheets and shall be selected at random from current production. All test groups shall consist inim ated pairs crim ped to m axim um and m inim um gage wire. All contacts shall be crim ped to 3 foot lengths of silver plated wire per MIL-W -16878/5 or MIL-W -22759 ...

Page 6

... Multiplication Factor (F) from the above chart and multiply it times the Base rated Current for a single circuit at maximum ambient operating temperature as shown in Figure 4A. Rev B Figure 4A Current Carrying Capability W ire Size .46 .57 .67 .70 14.7 18.2 21.4 22.4 Figure 4B Current Rating 108-10045 10 8 . ...

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