R30BLK-0100 OK Industries, R30BLK-0100 Datasheet - Page 4
R30BLK-0100
Manufacturer Part Number
R30BLK-0100
Description
WIRE KYNAR INS 30AWG BLACK 100'
Manufacturer
OK Industries
Specifications of R30BLK-0100
Wire Gauge
30 AWG
Conductor Diameter
0.010" (0.25mm)
Length
100' (30.5m)
Jacket (insulation) Material
Kynar
Jacket (insulation) Diameter
0.019" (0.50mm)
Color
Black
Wire Size (awg)
30
Jacket Material
Polyvinylidene Fluoride (PVDF)
Maximum Temperature
+ 105 C
Wire Type
Wire Wrap
Application
Wire Wrap
Color, Insulation
Black
Diameter, Outer, Nominal
0.0098 "
Material, Conductor
Silver-Coated Copper
Material, Insulation
Kynar
Standards
UL Listed
Stranding
Solid
Temperature, Operating, Maximum
+100 °C
Wire, Awg
30
Reel Length (imperial)
100ft
Reel Length (metric)
30.5m
Conductor Size Awg
30
Jacket Color
Black
Conductor Material
Copper
Rohs Compliant
Yes
Lead Free Status / RoHS Status
Lead free / RoHS Compliant
Lead Free Status / RoHS Status
Lead free / RoHS Compliant, Lead free / RoHS Compliant
Other names
K394
4
W I R E W R A P P I N G O V E RV I E W
Wire Wrapping is a method of making a wire connection by coiling the bare wire around the sharp corners of a
terminal under mechanical tension. The technology was developed as an alternative to soldering, which presents
various safety and reliability problems in many applications. A principal advantage of wire wrapping is that it
provides a high-reliability connection that is also easily removed to correct or modify a wiring layout. Wire wrapping
subjects the wire to tremendous tension and compression forces, causing the oxide layer on both wire and terminal
to be crushed or sheared, resulting in a clean, oxide-free metal-to-metal contact. A standard wrap is generally used
for 24 AWG and larger diameter wires; a modified wrap is typically used for 26 AWG and smaller wires, and is used
almost exclusively for 28 to 30 AWG wires. In either case, the wrap style affects only the connection’s mechanical
stability; both styles provide suitable electrical connections.
T Y P E S
A “Regular” bit wraps the bare wire around the terminal.
A “Modified” bit wraps a portion of insulation around
t h e t e r m i n a l i n a d d i t i o n t o t h e b a r e w i r e . T h i s
greatly increases the ability to withstand vibration.
H O W T O M A K E W I R E
W R A P P E D C O N N E C T I O N S
By bending the wire around the sharp corner
of the terminal, the oxide layer on both wire
and terminal is crushed or sheared, and a clean,
oxide-free metal-to-metal contact is obtained.
T E R M I N A L D I A G O N A L C H A R T
M E T A L
Example: If “A”=.020”. “B”=.060”. The terminal diagonal is .063" as shown on chart.
.010
.015
.020
.025
.030
.035
.040
.045
.050
In.
0.25
0.38
0.51
0.64
0.76
0.89
1.02
1.14
1.27
mm
INDUSTRIES CORP.
.010
.014
.018
.022
.027
.032
.036
.041
.046
.051
0.25
0.36
0.46
0.56
0.69
0.81
0.91
1.04
1.17
1.30
-
O F
T O
.015
.018
.021
.025
.029
.033
.038
.043
.047
.052
0.38
0.46
0.53
0.64
0.74
0.84
0.97
1.09
1.19
1.32
Step 1: Bit, Sleeve and
Pre-Stripped Wire
Step 5: Finished
Connection
-
Step 3: Wire Anchoring
Step 4: Terminal
Insertion
Step 2: Wire Insertion
M E T A L C O N T A C T
W R A P
.020
.036
.049
.022
.025
.028
.032
.040
.045
.053
0.51
0.56
0.64
0.71
0.81
0.91
1.02
1.14
1.25
1.35
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.025
.027
.029
.032
.035
.039
.043
.047
.050
.056
0.64
0.69
0.74
0.81
0.89
0.99
1.09
1.19
1.27
1.42
.030
.042
.054
.032
.033
.036
.039
.046
.050
.058
0.76
0.81
0.84
0.91
0.99
1.07
1.17
1.27
1.37
1.47
.035
.036
.038
.040
.043
.046
.049
.052
.056
.060
0.89
0.91
0.97
1.02
1.09
1.17
1.25
1.32
1.42
1.52
.040
.050
.060
.041
.043
.045
.047
.052
.056
.064
S O M E H I N T S O N M A K I N G W R A P P E D C O N N E C T I O N S
1.02
1.04
1.09
1.14
1.19
1.27
1.32
1.42
1.52
1.63
.045
.046
.047
.049
.050
.054
.056
.060
.063
.067
OVERWRAP
Do not press too hard. Let the OK
tools do the work. Excessive
pressure can lead to overwrapping.
Backforce
overwrapping is available on most
power tools and is recommended
for use with 26 through 30 AWG
wire.
INSUFFICIENT TURNS
It’s easy to feed wire into the slot in
the OK bit correctly. Be sure the
stripped end of the wire is “pushed-
in” all the way.
1.14
1.17
1.19
1.25
1.27
1.37
1.42
1.52
1.60
1.70
A
Regular
.050
.051
.052
.053
.056
.058
.060
.064
.067
.071
D I M E N S I O N B
1.27
1.30
1.32
1.35
1.42
1.47
1.52
1.63
1.70
1.80
.055
.062
.071
.056
.057
.058
.060
.064
.068
.074
"BF"
B
1.40
1.42
1.45
1.47
1.52
1.58
1.63
1.73
1.80
1.88
.060
.061
.062
.063
.065
.067
.069
.072
.074
.078
Modified
1.52
1.55
1.58
1.60
1.65
1.70
1.75
1.83
1.88
1.98
to
.065
.066
.067
.068
.069
.071
.073
.076
.078
.082
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1.65
1.68
1.70
1.73
1.75
1.80
1.85
1.93
1.98
2.08
prevent
.070
.071
.072
.073
.074
.076
.078
.080
.083
.086
1.78
1.80
1.83
1.85
1.88
1.93
1.98
2.03
2.11
2.18
.075
.076
.077
.078
.079
.080
.082
.084
.087
.090
*Conforms to MIL-STD-1130B
AWG Dia.
S T R I P F O R C E C H A R T *
16
18
20
22
24
26
28
30
1.91
1.93
1.96
1.98
2.01
2.03
2.08
2.13
2.21
2.29
Wire Size
inches mm (Bare Wire) lbs. gms
.080
.081
.082
.083
.084
.085
.087
.089
.091
.094
.0403 1.00
.0253 0.65
.0201 0.50
.0159 0.40
.0126 0.32
.0100 0.25
.051
.032
PIGTAIL
Wire wrapping is a precision
technique and the wrong bit and
sleeve just cannot do the job.
Improper selection can cause
problems ranging from “Pigtails”
to loose wraps.
2.03
2.06
2.08
2.11
2.13
2.16
2.21
2.26
2.31
2.39
.085
.086
.087
.088
.089
.090
.091
.092
.096
.098
1.30
0.80
Dia.
OPEN WRAP & SPIRAL
WRAP
Just keep the OK tool on the
terminal until the wrap is
complete. Early removal can
result in spiral and open
wraps.
2.16
2.18
2.21
2.24
2.26
2.29
2.31
2.34
2.44
2.49
Min. number Min. strip
.090
.091
.092
.093
.094
.095
.096
.097
.101
.103
of turns
2.29
2.31
2.34
2.36
2.39
2.41
2.44
2.46
2.57
2.62
4
4
5
5
6
7
7
7
.095
.096
.097
.098
.099
.100
.101
.102
.105
.107
2.41
2.44
2.46
2.49
2.52
2.54
2.57
2.59
2.67
2.72
3.3 1500
15 6800
15 6800
8
8
7
6
5
.100
.101
.102
.103
.104
.105
.106
.107
.109
.111
force
2.54
2.57
2.62
2.69
2.59
2.64
2.67
2.72
2.77
2.82
3600
3600
3200
2700
2200