TC646 Microchip, TC646 Datasheet

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TC646

Manufacturer Part Number
TC646
Description
PWM Fan Speed Controller
Manufacturer
Microchip
Datasheet

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Features
• Temperature Proportional Fan Speed for Acoustic
• Efficient PWM Fan Drive
• 3.0V to 5.5V Supply Range:
• FanSense™ Fault Detection Circuits Protect
• Shutdown Mode for "Green" Systems
• Supports Low Cost NTC/PTC Thermistors
• Space Saving 8-Pin MSOP Package
• Over-temperature Indication
Applications
• Power Supplies
• Computers
• File Servers
• Portable Computers
• Telecom Equipment
• UPS, Power Amps
• General Purpose Fan Speed Control
Available Tools
• Fan Controller Demonstration Board (TC642DEMO)
• Fan Controller Evaluation Kit (TC642EV)
M
Control and Longer Fan Life
- Fan Voltage Independent of TC646
- Supports any Fan Voltage
Against Fan Failure and Aid System Testing
2002 Microchip Technology Inc.
Supply Voltage
PWM Fan Speed Controller with Auto-Shutdown
and FanSense
Technology
Package Types
General Description
The TC646 is a switch mode, fan speed controller for
use with brushless DC fans. Temperature proportional
speed control is accomplished using pulse width mod-
ulation (PWM). A thermistor (or other voltage output
temperature sensor) connected to the V
nishes the required control voltage of 1.25V to 2.65V
(typical) for 0% to 100% PWM duty cycle. The TC646
automatically suspends fan operation when measured
temperature (V
minimum setting (V
ensures reliable motor start-up at turn-on, coming out
of shutdown mode, auto-shutdown mode or following a
transient fault.
The TC646 features Microchip Technology's propri-
etary FanSense™ technology for increasing system
reliability. In normal fan operation, a pulse train is
present at SENSE (Pin 5). A missing-pulse detector
monitors this pin during fan operation. A stalled, open,
or unconnected fan causes the TC646 to trigger its
Start-up Timer once. If the fault persists, the FAULT
output goes low and the device is latched in its shut-
down mode. FAULT is also asserted if the PWM
reaches 100% duty cycle, indicating a possible thermal
runaway situation, although the fan continues to run.
See Section 5.0, “Typical Applications”, for more
information and system design guidelines.
The TC646 is available in the 8-pin plastic DIP, SOIC
and MSOP packages and is available in the industrial
and extended commercial temperature ranges.
SOIC/PDIP/MSOP
GND
V
V
C
AS
IN
F
1
2
3
4
IN
) is below a user programmed
AS
TC646
). An integrated Start-up Timer
TC646
8
7
6
5
DS21446C-page 1
V
V
FAULT
SENSE
DD
OUT
IN
input fur-

Related parts for TC646

TC646 Summary of contents

Page 1

... See Section 5.0, “Typical Applications”, for more information and system design guidelines. The TC646 is available in the 8-pin plastic DIP, SOIC and MSOP packages and is available in the industrial and extended commercial temperature ranges. V ...

Page 2

... Functional Block Diagram – – SHDN GND DS21446C-page – OTF OTF – PWM + Control Logic PWM Timer Clock Generator Start-up Timer SHDN Missing Pulse Detect. TC646 + – 10k 70mV (typ OUT FAULT SENSE 2002 Microchip Technology Inc. ...

Page 3

... TC646 Units Test Conditions V mA Pins 6, 7 Open µ C(MAX) µA Pins 6, 7 Open; Note µ 0.35V F IN µA Note 1 µsec mA, Note 1 OH µ ...

Page 4

... TC646 DC ELECTRICAL SPECIFICATIONS (CONTINUED) Electrical Characteristics: Unless otherwise specified, T Symbol Parameter Inputs Voltage at V for 100% Duty C(MAX), OTF IN Cycle and Overtemp. Fault C(SPAN) C(MAX) C(MIN) V Auto-shutdown Threshold AS V Voltage Applied SHDN IN ensure Reset/Shutdown V Voltage Applied to V ...

Page 5

... The TC646 enters shut- OUT down mode when During shutdown, the IN SHDN FAULT output is inactive, and supply current falls to 25 µA (typical). The TC646 exits shutdown mode when V V (see Section 5.0, “Typical IN REL Applications”, for details). 2.2 Analog Output (C ...

Page 6

... The second condition by which the TC646 asserts a FAULT is when the PWM control voltage applied to V becomes greater than that needed to drive 100% duty cycle (see Section 1.0, “Electrical Characteristics”). ...

Page 7

... IN IN Figure 3-1). In this mode, all functions cease and the FAULT output is unconditionally inactive. The TC646 should not be shut down unless all heat producing activity in the system negligible level. The TC646 exits shutdown mode when V becomes greater than the release voltage. ...

Page 8

... Quit Normal Operation and go to Fan Fault. (10) End. DS21446C-page 8 4.3 Fan Fault Fan fault is an infinite loop wherein the TC646 is latched in shutdown mode. This mode can only be released by a reset (i.e then above (V SHDN ...

Page 9

... IN SHDN OUT Yes Yes No V > > REL IN AS HAS No Yes Power-Up FIGURE 4-1: TC646 Behavioral Algorithm Flowchart. 2002 Microchip Technology Inc. Normal Operation Clear Missing Pulse Detector V IN < SHDN V > REL No Yes V < Yes > ...

Page 10

... The TC642EV is a larger board intended for benchtop development and analysis. At the very least, anyone contemplating a design using the TC646 should consult the documen- tation for both TC642EV (DS21403) and TC642DEMO (DS21401). Figure 5-1 shows the base schematic for the TC642DEMO ...

Page 11

... V node added benefit, this IN configuration produces an output voltage delta of 1.4V, which is well within the range of the V specification of the TC646. A 100 k NTC thermistor is selected for this application in order to keep I minimum. For the voltage range equal to 1.25V to IN 2.65V, the temperature range of this configuration is 0° ...

Page 12

... Operations at Low Duty Cycle One boundary condition which may impact the selec- tion of the minimum fan speed is the irregular activation of the Diagnostic Timer due to the TC646 “missing” fan commutation pulses at low speeds. This is a natural consequence of low PWM duty cycles (typically 25% or less) ...

Page 13

... TABLE 5-1: Nominal Fan Current (mA SENSE 5.5 Output Drive Transistor Selection The TC646 is designed to drive an external transistor or MOSFET for modulating power to the fan. This is shown The V pin has a minimum source current OUT and a minimum sink current of 1 mA. Bipolar transistors or MOSFETs may be used as the power switching element, as shown in Figure 5-7 ...

Page 14

... TC646 A base-current limiting resistor is required with bipolar transistors. This is shown in Figure 5-6. R BASE – BASE + V BE (SAT SENSE FIGURE 5-6: Circuit For Determining R . BASE V DD Fan R BASE V OUT SENSE GND a) Single Bipolar Transistor FIGURE 5-7: Output Drive Transistor Circuit Topologies. ...

Page 15

... DD In addition, the V sup- 1 µF capacitor. Grounds should be kept as short as DD possible. To keep fan noise off the TC646 ground pin, individual ground returns for the TC646 and the low side of the fan current sense resistor should be used. TC646 Fan Q ...

Page 16

... Output codes 001[B] to 111[B] operate the fan from roughly 40% to 100% of full speed. An open-drain output from the processor (I/O0) can be used to reset the TC646 following detection of a fault condition. The FAULT out- put can be connected to the controller's interrupt input another I/O pin, for polled operation ...

Page 17

... + +5V . vs. Temperature RELEASE V = 3.0V DD 25˚C TEMPERATURE TC646 +12V +5V Fan 800 OUT 2N2222A TC646 + FAULT 0 SENSE GND R 11 2.2 85˚C DS21446C-page 17 ...

Page 18

... Standard marking consists of Microchip part number, year code, week code, traceability code (facility code, mask rev#, and assembly code). For marking beyond this, certain price adders apply. Please check with your Microchip Sales Office. DS21446C-page 18 Example: TC646VPA 025 0215 Example: TC646VOA 0215 025 Example: TC646E 215025 2002 Microchip Technology Inc. ...

Page 19

... A2 .115 .130 .145 A1 .015 E .300 .313 .325 E1 .240 .250 .260 D .360 .373 .385 L .125 .130 .135 c .008 .012 .015 B1 .045 .058 .070 B .014 .018 .022 § eB .310 .370 .430 TC646 MILLIMETERS MIN NOM MAX 8 2.54 3.56 3.94 4.32 2.92 3.30 3.68 0.38 7.62 7.94 8.26 6.10 6.35 6.60 9.14 9.46 9.78 3.18 3.30 3.43 0.20 0.29 0.38 1.14 1.46 1.78 0.36 0.46 0.56 7.87 9.40 10. ...

Page 20

... TC646 8-Lead Plastic Small Outline (SN) – Narrow, 150 mil (SOIC 45× c Dimension Limits Number of Pins Pitch Overall Height Molded Package Thickness Standoff § Overall Width Molded Package Width Overall Length Chamfer Distance Foot Length Foot Angle Lead Thickness ...

Page 21

... MAX .026 A .044 A2 .030 .034 .038 A1 .002 .006 E .193 .200 .184 .114 .118 .122 E1 D .114 .118 .122 L .016 .022 .028 F .035 .037 .039 .004 .006 .008 B .010 .012 .016 7 7 TC646 A2 MILLIMETERS* MIN NOM MAX 8 0.65 1.18 0.76 0.86 0.97 0.05 0.15 4.90 .5.08 4.67 2.90 3.00 3.10 2.90 3.00 3.10 0.40 0.55 0.70 0.90 0.95 1. 0.10 0.15 0.20 0.25 0.30 0. DS21446C-page 21 ...

Page 22

... TC646 6.2 Taping Form Component Taping Orientation for 8-Pin MSOP Devices PIN 1 Carrier Tape, Number of Components Per Reel and Reel Size Package 8-Pin MSOP Component Taping Orientation for 8-Pin SOIC (Narrow) Devices PIN 1 Carrier Tape, Number of Components Per Reel and Reel Size ...

Page 23

... Microchip's development systems software products. Plus, this line provides information on how customers ® ® can receive the most current upgrade kits.The Hot Line or Microsoft Numbers are: 1-800-755-2345 for U.S. and most of Canada, and 1-480-792-7302 for the rest of the world. TC646 092002 DS21446C-page23 ...

Page 24

... Telephone: (_______) _________ - _________ Application (optional): Would you like a reply? Y Device: TC646 Questions: 1. What are the best features of this document? 2. How does this document meet your hardware and software development needs you find the organization of this document easy to follow? If not, why? 4 ...

Page 25

... Auto Shutdown and Fault Detection, SOIC package. b) TC646VUA: PWM Fan Speed Controller w/ Auto Shutdown and Fault Detection, MSOP package. c) TC646VPA: PWM Fan Speed Controller w/ Auto Shutdown and Fault Detection, PDIP package. d) TC646EOA713: PWM Fan Speed Controller w/Auto Shutdown and Fault Detection, SOIC package, Tape and Reel ...

Page 26

... TC646 NOTES: DS21446C-page 26 2002 Microchip Technology Inc. ...

Page 27

... Microchip Technology Incorporated with respect to the accuracy or use of such information, or infringement of patents or other intellectual property rights arising from such use or otherwise. Use of Microchip’s products as critical com- ponents in life support systems is not authorized except with express written approval by Microchip. No licenses are con- veyed, implicitly or otherwise, under any intellectual property rights ...

Page 28

... Mississauga, Ontario L4V 1X5, Canada Tel: 905-673-0699 Fax: 905-673-6509 DS21446C-page ALES AND ERVICE ASIA/PACIFIC Australia Microchip Technology Australia Pty Ltd Suite 22, 41 Rawson Street Epping 2121, NSW Australia Tel: 61-2-9868-6733 Fax: 61-2-9868-6755 China - Beijing Microchip Technology Consulting (Shanghai) Co., Ltd., Beijing Liaison Office Unit 915 Bei Hai Wan Tai Bldg ...

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