FEBSPM3SPM45_M01MTCA Fairchild Semiconductor, FEBSPM3SPM45_M01MTCA Datasheet

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FEBSPM3SPM45_M01MTCA

Manufacturer Part Number
FEBSPM3SPM45_M01MTCA
Description
Power Management IC Development Tools FNB41560 Eval Board 2100W with Heatsink
Manufacturer
Fairchild Semiconductor
Type
Motor / Motion Controllers & Driversr
Series
SPM3, SPM45Hr
Datasheet

Specifications of FEBSPM3SPM45_M01MTCA

Rohs
yes
Product
Evaluation Boards
Tool Is For Evaluation Of
FNB41560
Input Voltage
265 VAC
Output Voltage
390 VDC
Description/function
Evaluation board for Motion SPM3/45H
Output Current
7 A, 15 A
For Use With
FNB41560
User Guide for
FEBSPM3SPM45_M01MTCA
Motion SPM3/45H Evaluation Board
Compatible with:
SPM3V2_V4 & SPM45H Modules
Featured Fairchild Product:
FNB41560 (SPM45H SPM)
Direct questions or comments
about this evaluation board to:
“Worldwide Direct Support”
http://www.fairchildsemi.com/support/evaluationboards/
FEBSPM3SPM45_M01MTCA • Rev. 1.0.1
© 2012 Fairchild Semiconductor Corporation
1

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FEBSPM3SPM45_M01MTCA Summary of contents

Page 1

... FEBSPM3SPM45_M01MTCA Motion SPM3/45H Evaluation Board Compatible with: SPM3V2_V4 & SPM45H Modules Featured Fairchild Product: FNB41560 (SPM45H SPM) Direct questions or comments about this evaluation board to: “Worldwide Direct Support” http://www.fairchildsemi.com/support/evaluationboards/ © 2012 Fairchild Semiconductor Corporation User Guide for 1 FEBSPM3SPM45_M01MTCA • Rev. 1.0.1 ...

Page 2

... PCB and Assembly Images ...................................................................................................... 19 7. Bill of Materials ........................................................................................................................ 22 8. Key Parameter Design .............................................................................................................. 24 8.1. Current-Sensing Circuit ..................................................................................................24 8.2. Short Circuit Protection(SCP) Circuit ............................................................................ Sense Circuit.................................................................................................................... 26 BUS 10. Test Waveforms ...................................................................................................................... 26 10.1. Bulk Capacitor Ripple Current .......................................................................................26 10.2. NTC Temperature ...........................................................................................................27 11. References ............................................................................................................................... 27 12. Revision History ..................................................................................................................... 28 © 2012 Fairchild Semiconductor Corporation FEBSPM3SPM45_M01MTCA • Rev. 1.0.1 2 ...

Page 3

... This user guide supports the SPM3V2_V4 / SPM45H evaluation board, identifiable by the marking FEBSPM3SPM45_M01MTCA on the topside of the PCB. It should be used in conjunction with SPM3V2_V4 / SPM45H product datasheets, as well as Fairchild Semiconductor’s application notes and technical support team available through the website at http://www.fairchildsemi.com. ...

Page 4

... Fairchild Semiconductor Corporation Figure 1. Top View, 140 mm x 160 mm Figure 2. Bottom View, 140 mm x 160 mm 4 FEBSPM3SPM45_M01MTCA • Rev. 1.0.1 ...

Page 5

... VIV VIW GND Over- Current Sense Rth Vfo Bridge Rectifier SMPS Bulk Capacitors Figure 3. Block Diagram SPM Module Shunt 8 N Resistors FEBSPM3SPM45_M01MTCA • Rev. 1.0.1 ...

Page 6

... Fairchild Semiconductor Corporation Evaluation Board Minimum Maximum 90 265 125 390 50 60 390 (1,3,4) 7 (2,3,4,5) 15 PS1 (SMPS) 90 265 47 63 3.3 0.15 5.0 0.15 15.75 0. may be possible. Additional electrical/thermal RMS 6 Units RMS A RMS =25°C, C RMS FEBSPM3SPM45_M01MTCA • Rev. 1.0.1 ...

Page 7

... Safety Precautions ***** WARNING ***** Before applying power to the FEBSPM3SPM45_M01MTCA evaluation board imperative that all involved personnel read and understand the safety precautions and understand the power on/off procedures. The FEBSPM3SPM45_M01MTCA evaluation board operates at lethal voltages and has bulk capacitors that store significant charge. Accidental contact can lead to lab equipment damage, personnel injury, and may be fatal ...

Page 8

... Fairchild Semiconductor Corporation Figure 5. High-Voltage Areas (Bottom Side) 8 FEBSPM3SPM45_M01MTCA • Rev. 1.0.1 ...

Page 9

... R16 R17 R52 R54 R50 C27 D6 C28 D7 D5 R55 R51 R53 C38 C33 C41 R40 C24 R23 C15 C17 C3 C5 ZD1 ZD3 ZD4 C42 R59 MCU AC Line Voltage Figure 6. Test Configuration # This is the default RMS . AC JP1 JP2 FEBSPM3SPM45_M01MTCA • Rev. 1.0.1 ...

Page 10

... R16 R17 R52 R54 R50 C27 D6 D7 C28 D5 R51 R53 C38 C33 C41 R40 C24 R23 C15 C17 C5 ZD1 ZD4 C42 R59 MCU Transformer Figure 7. Test Configuration # Modifications are required RMS input to bulk capacitors. AC JP1 JP2 Variable FEBSPM3SPM45_M01MTCA • Rev. 1.0.1 ...

Page 11

... R15 R16 R17 R52 R54 R50 C27 D6 D7 C28 D5 R55 R51 R53 C38 C33 C41 R40 C24 R23 C15 C17 ZD1 ZD2 ZD3 ZD4 C42 R59 MCU Figure 8. Test Configuration # Modifications are required RMS JP1 JP2 FEBSPM3SPM45_M01MTCA • Rev. 1.0.1 ...

Page 12

... AC Line Input (Hot Neutral Input (Neutral) 1 +Bus Voltage Sample Output 2 -Bus Voltage Sample Output P Positive DC Link Input Connection N Negative DC Link Input Connection U Motor Output Connection (Phase U) V Motor Output Connection (Phase V) W Motor Output Connection (Phase W) 12 Function FEBSPM3SPM45_M01MTCA • Rev. 1.0.1 ...

Page 13

... VFO CSC W CSC R12 Single Sense C17 333 15.75V ZD1 C16 C15 1N4749 220µF 35V 104 2012 Figure 9. FEBSPM3SPM45_M01MTCA with SPM45 13 +5V RTH R13 6.8k 2012 1 2 COM M M C130 2 2 0.1µF 630V ...

Page 14

... FEBSPM3SPM45_M01MTCA with SPM3_V2 SPM3_V2 1 FSBB30CH60 M M C130 2 2 µ 0.1 F 630V M R14 Nu R16 R17 Nv- R17+ R17- R15 2 Nw- +5V Cfod C38 C19 CAP NP 104 2012 COM FEBSPM3SPM45_M01MTCA • Rev. 1.0.1 ...

Page 15

... FEBSPM3SPM45_M01MTCA with SPM3_V4 M M C130 2 2 µ 0.1 F 630V M R14 2 Nu- Nu R16 R17 Nv+ 2 Nv- R17+ R17- R15 2 Nw- Nw+ +5V Cfod C38 C19 CAP NP 104 2012 COM FEBSPM3SPM45_M01MTCA • Rev. 1.0.1 ...

Page 16

... C29 4 101 7 R42 39K 1% 4 -Vs +5V C30 101 C35 8 101 +Vs C41 1 1µF R43 DNP C31 39K 1% 101 Single Sense 7 4 -Vs R44 7.87K 1% C32 101 +5V 3.3V CL-11 RT2 DNP CL-11 RT1 FEBSPM3SPM45_M01MTCA • Rev. 1.0.1 VIU VIV VIW GND P R49 62K N ...

Page 17

... FO 7 RTH 8 Vfo n Vbus_Sense 2 Figure 13. Fault, V BUS_SENSE 17 +5V R10 4.7K R11 FO 100R 2012 C14 102 C13 102 2012 D4 MMBD4148SE C37 0.1µF, 16V P R56 510K R57 510K 3.3V 15.75 R58 510K R59 20K C42 15nF COM , J1 and J4 FEBSPM3SPM45_M01MTCA • Rev. 1.0.1 Vfo ...

Page 18

... OPEN NC 1206 25V L4 5µ 150mA C11 C12 220µF 220µF 10V 10V LDO 3.3V / 150mA R9 220W U3 C13 1206 KA78RM33 220µF D-PAK 10V Z1 MM3Z4V7B R11 U2 SOD-323F 10kW 1206 C14 R10 NC 510W R12 0805 1206 NC 1206 FEBSPM3SPM45_M01MTCA • Rev. 1.0.1 ...

Page 19

... PCB and Assembly Images © 2012 Fairchild Semiconductor Corporation Figure 15. Top Layer Figure 16. Bottom Layer FEBSPM3SPM45_M01MTCA • Rev. 1.0.1 19 ...

Page 20

... R36 FSL206MR WARNING HIGH VOLTAGE Figure 17. Top Assembly 20 P HIGH R49 C20 C40 M-W M-V M-U C39 D8 D8 R64 ZD5 ZD5 Warning D8 Indicates High Voltage is present R29 R28 R24 R31 R30 R42 U4 RT1 1 C21 R21 BD1 P4 F1 FAIRCHILD SEMICONDUCTOR FEBSPM3SPM45_M01MTCA • Rev. 1.0.1 ...

Page 21

... Fairchild Semiconductor Corporation Figure 18. Bottom Assembly FEBSPM3SPM45_M01MTCA • Rev. 1.0.1 21 ...

Page 22

... TE Connectivity Thru-Hole Molex Thru-Hole Molex Thru-Hole Molex Thru-Hole Pitch Molex Thru-Hole Pitch Fairchild SMPS Semiconductor Fairchild SOT- Semiconductor Fairchild SOT-23 Semiconductor ROHM ROHM ROHM FEBSPM3SPM45_M01MTCA • Rev. 1.0.1 SMD 805 805 805 805 805 805 805 1206 805 805 805 ...

Page 23

... ROHM 805 ROHM 805 ROHM 805 ROHM 805 ROHM 805 ROHM 805 ROHM 805 ROHM 805 ROHM 805 ROHM 805 GE Sensing Thru-Hole C&K Components SMD Thru-Hole Fairchild Thru-Hole Semiconductor Fairchild MSOP 8- Semiconductor Lead Fairchild DO-41 Semiconductor Fairchild SOD-323F Semiconductor FEBSPM3SPM45_M01MTCA • Rev. 1.0.1 ...

Page 24

... Resistance of Sense Resistor: 8 mW  Voltage Gain: 13.9  Bandwidth: 86 kHz  Refer to Figure 15 © 2012 Fairchild Semiconductor Corporation , for current sensing. Refer to reference design Figure 19. Current-Sensing Circuit 24 RD-344 for a FEBSPM3SPM45_M01MTCA • Rev. 1.0.1 ...

Page 25

... Alternatively, a larger value shunt resistor could be used without requiring an op amp at the expense of higher losses in the sense resistor. © 2012 Fairchild Semiconductor Corporation RD-344 (rated current), can be lowered by the designer) C 0.45 V, SC(min)= VSC(typ)= Figure 20. Short-Circuit Protection Circuit 25 for a more detailed explanation of 0 0.55 V SC(max)= FEBSPM3SPM45_M01MTCA • Rev. 1.0.1 ...

Page 26

... Fairchild Semiconductor Corporation sense output. As seen in Figure 18, the BUS is typical at J4- R56 510K R57 510K R58 510K Vbus_sense R59 20K C42 2 2 15nF COM Figure 21. V Sense Circuit BUS Bulk Capacitor Ripple Voltage Under Varying Load Currents 26 of BUS FEBSPM3SPM45_M01MTCA • Rev. 1.0.1 ...

Page 27

... AN-9044: Smart Power Module Motion SPM® in Mini DIP SPM® AN-9070: Smart Power Module Motion SPM® in SPM45H AN-9071: Smart Power Module Motion SPM® in SPM45H Thermal Performance Information AN-9072: Smart Power Module Motion SPM® in SPM45H Mounting Guidance © 2012 Fairchild Semiconductor Corporation Figure 23. NTC Temperature FEBSPM3SPM45_M01MTCA • Rev. 1.0.1 27 ...

Page 28

... Add output voltage specification to Table 1 Evaluation Board, list U1 in BOM 2. A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system affect its safety or effectiveness FEBSPM3SPM45_M01MTCA • Rev. 1.0.1 28 ...

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