EVL6562A-35WFLB STMicroelectronics, EVL6562A-35WFLB Datasheet

BOARD EVAL FOR L6562AX

EVL6562A-35WFLB

Manufacturer Part Number
EVL6562A-35WFLB
Description
BOARD EVAL FOR L6562AX
Manufacturer
STMicroelectronics
Type
Power Factor Correctionr
Datasheets

Specifications of EVL6562A-35WFLB

Main Purpose
Power Management, Power Factor Correction
Embedded
No
Utilized Ic / Part
L6562A
Primary Attributes
35W, 48V Out, 90 ~ 265VAC In
Secondary Attributes
Transition Mode
Input Voltage
90 V to 265 V
Output Voltage
48 V
Board Size
120 mm x 82 mm
Product
Power Management Modules
Dimensions
120 mm x 82 mm
Lead Free Status / RoHS Status
Lead free / RoHS Compliant
For Use With/related Products
L6562A
Other names
497-8248

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AN2838
Application note
35 W wide-range high power factor flyback converter
demonstration board using the L6562A
Introduction
This application note describes a demonstration board based on the transition-mode PFC
controller L6562A, and presents the results of its bench demonstration. The board is a 35 W,
wide-range mains input, power factor corrected SMPS (switched mode power supply)
suitable for all low power applications requiring a high PF (power factor), such as lighting
applications and power supplies for LEDs. The low-cost L6562A and the simple flyback
topology combine to provide a very competitive PFC controller solution.
Figure 1.
EVL6562A-35WFLB demonstration board using the L6562A
November 2008
Rev 1
1/22
www.st.com

Related parts for EVL6562A-35WFLB

EVL6562A-35WFLB Summary of contents

Page 1

... PF (power factor), such as lighting applications and power supplies for LEDs. The low-cost L6562A and the simple flyback topology combine to provide a very competitive PFC controller solution. Figure 1. EVL6562A-35WFLB demonstration board using the L6562A November 2008 Application note demonstration board using the L6562A ...

Page 2

Contents Contents 1 Main characteristics and circuit description . . . . . . . . . . . . . . . . . . . . . 4 2 Electrical diagram and bill of material . . . ...

Page 3

... AN2838 List of figures Figure 1. EVL6562A-35WFLB demonstration board using the L6562A . . . . . . . . . . . . . . . . . . . . . . . 1 Figure 2. EVL6562A-35WFLB demonstration board: electrical schematic . . . . . . . . . . . . . . . . . . . . . 6 Figure 3. EVL6562A-35WFLB compliance with EN61000-3-2 Class-C limits @ full load . . . . . . . . . . 9 Figure 4. EVL6562A-35WFLB compliance with JEIDA-MITI Class-C limits @ full load . . . . . . . . . . . 9 Figure 5. Power factor vs. V Figure 6. EVL6562A-35WFLB input current waveform @100 V- load . . . . . . . . . . . . . 10 Figure 7 ...

Page 4

Main characteristics and circuit description 1 Main characteristics and circuit description The main characteristics of the SMPS demonstration board are: ● Line voltage range 265 V ● Minimum line frequency (f ● Regulated output voltage ● ...

Page 5

AN2838 isolated voltage loop by the optocoupler U2, and using an inexpensive TL431 (U3) to drive the optocoupler. The opto-transistor modulates the input voltage of the L6562A internal amplifier, thus closing the voltage loop. The output rectifier is a fast ...

Page 6

... Electrical diagram and bill of material 2 Electrical diagram and bill of material Figure 2. EVL6562A-35WFLB demonstration board: electrical schematic 6/22 AN2838 ...

Page 7

... Electrical diagram and bill of material Supplier Murata Murata Arcotronics AC n.d. AC n.d. AC n.d. n.d. n.d. n.d. Murata Murata Rubycon Rubycon n.d. n.d. n.d. Rubycon n.d. AC Murata Murata Murata Murata n.d. n.d. n.d. STMicroelectronics STMicroelectronics n.d. STMicroelectronics n.d. n.d. n.d. n.d. n.d. 7/22 ...

Page 8

... Voltage reference, TO-92 275 V VDR 40J (10/1000 µ AN2838 Supplier Magnetica STMicroelectronics n.d. n.d. n.d. n.d. n.d. n.d. n.d. n.d. n.d. n.d. n.d. n.d. n.d. n.d. n.d. n.d. n.d. n.d. n.d. n.d. n.d. n.d. n.d. Magnetica Magnetica Magnetica STMicroelectronics n.d. STMicroelectronics n.d. ...

Page 9

... PF remains very close to unity throughout the input voltage mains range. Figure 5. Power factor vs. V The waveforms of the input current and voltage at the nominal input voltage mains and full load condition are illustrated in Test results and significant waveforms Figure 4. EVL6562A-35WFLB compliance with JEIDA-MITI Class-C limits @ full load and load IN Figure 6 and Figure 7 ...

Page 10

... Figure 8. Efficiency vs. V 10/22 Figure 7. 8). At full load, the efficiency is higher than 85% at any input voltage, and load Figure 9. IN AN2838 EVL6562A-35WFLB input current waveform @230 V- load Static V regulation vs. V OUT IN and I OUT ...

Page 11

... CH2: drain voltage - 200 V/div Figure 11. EVL6562A-35WFLB output - full AC Figure 11 the output voltage ripple at twice the input mains frequency is and Figure 13. EVL6562A-35WFLB full load AC CH1: drain current - 0.5 A/div CH2: drain voltage - 200 V/div Test results and significant waveforms voltage ripple @ 265 V ...

Page 12

... Figure 15. EVL6562A-35WFLB full load AC CH1: drain current - 0.5 A/div CH2: drain voltage - 200 V/div and contributing strongly to the reliability and low failure rate DSS and Figure 17. EVL6562A-35WFLB CH1: drain current - 0.1 A/div CH2: drain voltage - 100 V/div AN2838 and 265 V ...

Page 13

... The above figures show the MOSFET waveforms at light load. Even in this load condition the waveforms are correct. It can be noted that at high mains the converter works in burst mode (see Figure and Figure 19. EVL6562A-35WFLB CH1: drain current - 0.2 A/div CH2: drain voltage - 200 V/div 19), keeping efficiency at a good level ...

Page 14

Thermal measurements 4 Thermal measurements To check the reliability of the design, thermal mapping by means camera was carried out. Figure 20 the board at nominal input voltages and full load. Some pointers visible on the pictures ...

Page 15

AN2838 5 Conducted emission pre-compliance test The following images are the peak measurements of the conducted noise at full load and nominal mains voltages. The limits shown on the diagrams are those of EN55022 Class-B, which is the most popular ...

Page 16

Burst test 6 Burst test The board has been tested against burst pulses, with good results. The tests have been carried out using the following equipment and the procedures: ● Surge generator: Schaffner NSG 200 E 7 NSG 224 A ...

Page 17

AN2838 7 Schematic with output voltage and current loop All tests described in this document have been done using the schematic in using a TL431 for the output voltage feedback secondary current loop is also needed, the schematic ...

Page 18

... C16 C25 C26 C27 D6 R4 R16 R18 R19 R20 R21 R25 R26 R27 R30 R100 STMicroelectronics 18/22 Part value Modification Removed 100 nF Changed value 2.2 nF Added 220 nF Added 10 nF Added 12 V Changed value 22 R Changed value 10 kΩ Changed value Removed ...

Page 19

AN2838 8 Power transformer specification ● Transformer type: open – Winding type: layer – Coil former: vertical type pins – Mains insulation – Unit finishing: varnished Electrical characteristics (all measurements taken with pins 10 and ...

Page 20

References 9 References ● L6562A transition-mode PFC controller datasheet ● Application note AN1059: Design equations of high-power-factor flyback converters based on the L6561 ● Application note AN1060: Flyback converters with the L6561 PFC controller 20/22 AN2838 ...

Page 21

AN2838 10 Revision history Table 5. Document revision history Date 12-Nov-2008 Revision 1 Initial release Revision history Changes 21/22 ...

Page 22

... Information in this document is provided solely in connection with ST products. STMicroelectronics NV and its subsidiaries (“ST”) reserve the right to make changes, corrections, modifications or improvements, to this document, and the products and services described herein at any time, without notice. All ST products are sold pursuant to ST’s terms and conditions of sale. ...

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