MAX5022EVKIT Maxim Integrated Products, MAX5022EVKIT Datasheet - Page 7

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MAX5022EVKIT

Manufacturer Part Number
MAX5022EVKIT
Description
EVAL KIT FOR MAX5022
Manufacturer
Maxim Integrated Products
Datasheets

Specifications of MAX5022EVKIT

Main Purpose
AC/DC, Primary Side
Outputs And Type
1, Isolated
Power - Output
5W
Voltage - Output
5V
Current - Output
1A
Voltage - Input
85 ~ 265VAC
Regulator Topology
Flyback
Frequency - Switching
262kHz
Board Type
Fully Populated
Utilized Ic / Part
MAX5022
Lead Free Status / RoHS Status
Lead free / RoHS Compliant
85VAC (corresponding to 120VDC) to the 24V wakeup
level results in a resistor value of about 1M . If we
assume R
the high-line voltage of 265VAC (corresponding to
374VDC) power dissipation will be between 140mW to
190mW. A single 1/4W resistor or a series combination
of two 1/4W resistors is adequate.
The device will attempt to start when V
UVLO threshold of 24V. During startup, the UVLO cir-
cuit keeps the CPWM comparator, ILIM comparator,
oscillator, and output driver shut down to reduce cur-
rent consumption (Functional Diagram). Once V
reaches 24V, the UVLO circuit turns on both the CPWM
and ILIM comparators, as well as the oscillator, and
allows the output driver to switch. If V
10V, the UVLO circuit will shut down the CPWM com-
parator, ILIM comparator, oscillator, and output driver
returning the MAX5021/MAX5022 to the startup mode.
The NDRV pin drives an external N-channel MOSFET.
The NDRV output is supplied by the internal regulator
(V
the universal input voltage range, the MOSFET used
must be able to withstand the DC level of the high-line
input voltage plus the reflected voltage at the primary
of the transformer. For most applications that use the
discontinuous flyback topology, this requires a MOS-
FET rated at 600V. NDRV can source/sink 150mA/
250mA peak current, thus select a MOSFET that will
yield acceptable conduction and switching losses.
The internal oscillator switches at 1.048MHz and is
divided down to 262kHz by two D flip-flops. The
MAX5021 inverts the Q output of the last D flip-flop to
provide a duty cycle of 50% (Figure 3). The MAX5022
performs a logic NAND operation on the Q outputs of
both D flip-flops to provide a duty cycle of 75%.
Figure 3. Internal Oscillator
CC
OSCILLATOR
1.048MHz
), which is internally set to approximately 9V. For
S
Current-Mode PWM Controllers for Isolated
N-Channel MOSFET Switch Driver
values between 750k
D
Q
Q
Undervoltage Lockout (UVLO)
_______________________________________________________________________________________
D
Q
Q
Internal Oscillator
and 1M , then at
IN
IN
262kHz WITH 50%
(MAX5021)
drops below
262kHz WITH 75%
(MAX5022)
exceeds the
IN
The MAX5021/MAX5022 do not include an internal error
amplifier and are recommended for use in optocoupler
feedback power supplies. Isolated voltage feedback is
achieved by using an optocoupler and a shunt regula-
tor as shown in the Typical Operating Circuit. The out-
put voltage set point accuracy is a function of the
accuracy of the shunt regulator and resistor divider.
When a TLV431 shunt regulator is used for output volt-
age regulation, the output voltage is set by the ratio of
R4 and R5 (Figure 1). Output voltage is given by the
following equation:
where V
During normal operation, the optocoupler feedback pin
(OPTO) is pulled up through a 6.2k
internal supply voltage of 5.25V. When the device is in
UVLO, OPTO is disconnected from the 5.25V regulator
and connected to ground (Functional Diagram). This
helps initial startup by reducing the current consump-
tion of the device.
The current limit is set by a current sense resistor, R
connected between the source of the MOSFET and
ground. The CS input has a voltage trip level (V
600mV. Use the following equation to calculate the
value of R
where I
through the MOSFET. When the voltage produced by
this current through the current sense resistor exceeds
the current-limit comparator threshold, the MOSFET dri-
ver (NDRV) will quickly terminate the current ON-cycle,
typically within 60ns. In most cases a small RC filter will
be required to filter out the leading-edge spike on the
sense waveform. Set the corner frequency at a
few MHz.
Figure 1 shows the design of a 5V/1A isolated power
supply capable of operating from a line voltage of
85VAC to 265VAC. This circuit is implemented in the
MAX5022EVKIT.
PRI
REF
CS
is the peak current in the primary that flows
= 1.24V for the TLV431.
:
Universal Off-Line Power Supply
V
OUT
Applications Information
Power Supplies
R
CS
V
REF
Optocoupler Feedback
V
I
PRI
CS
1
R
R
4
5
Current Limit
resistor to the
CS
) of
CS
7
,

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