2-231652-0 Tyco Electronics, 2-231652-0 Datasheet - Page 5

• Manufacturer Part Number: 2-231652-0
• Description: TOOL CRIMP MODULAR W/O DIES
• Manufacturer: Tyco Electronics
• Type: Crimp Tool Assemblyr

Specifications of 2-231652-0

• Tool Type: Handle, Frame - without Die Set
• Features: Top Entry, Ratchet
• Crimp Tool: Hand Held Crimp Tool
• Product: Crimping, Stripping & Cutting Tools & Drills
• Description/function: Hand crimp tool assembly, modular plug
• For Use With: A9926 - DIE SET 8POS MOD PLUG CAT 5A9927 - DIE SET 6POS MOD PLUG OFFSETA9030 - DIE SET 6 POS (LONG BODY) PLUGSA9905 - DIE, 6 POS MOD PLUG IS9611A9906 - DIE FOR 4 POSITION TOOL (GREEN)A9904 - DIE FOR 8 POSITION TOOL (BLK)
• Lead Free Status / RoHS Status: Not applicable / Not applicable
• For Use With/related Products: Modular Connectors
• Lead Free Status / Rohs Status: Lead free / RoHS Compliant
• Other names: A9931

5.3. Replacing Flat Oval Cable Stripper Blades
If the flat oval cable stripper blades are worn or
damaged, replace the fixed blade assembly and
movable blade assembly according to the following.
Rev M
Movable Blade
Assembly
CAUTION: DO NOT cycle the tool without a die in place.
Screw
(2 Places)
Beveled Edges of
Blades Face Inward
Fixed Blade
Assembly
Movable Blade
Assembly
1. Remove the four screws holding both blades in
place. Remove fixed blade assembly and movable
blade assembly from tool.
NOTE
i
Replacing Blades in Flat Oval Cable Stripper
Adjusting Flat Oval Cable Stripper
The recommended shim thickness does not
account for larger than normal conductor insulation.
Adjust the blade gap according to your specific
needs.
6.4 [.25] (Length) Screw (2 Places)
Figure 8
Die Set Must Be
Installed in Tool
Cable (Ref)
Fixed Blade
Support Plate
Movable Blade
Support Plate
Blade Set-Up
Gage (Ref)
9.7 [.38]
(Length)
Screws
(2 Places)
(Figure 8)
6. MAINTENANCE AND INSPECTION
Inspect the tool and die set immediately upon arrival at
your facility and at regularly-scheduled intervals
thereafter to ensure that they have not been damaged.
When not in use, store tool with handles closed in a
clean, dry area.
6.1. Daily Maintenance
Foreign particles should be cleaned from the tool
using a soft, clean, lint-free cloth or brush. Make sure
all pins, rings and other retaining hardware is in place,
and that the die set is undamaged. Lightly lubricate all
pins, pivot points, and bearing surfaces using a good
grade SAE 20 motor oil. DO NOT lubricate
excessively.
6.2. Periodic Inspection
It is recommended that the following inspections be
conducted at least once a month by quality control
personnel. More frequent inspections should be
conducted if your work environment, company
standards, or amount of tool use indicates the need.
A. Visual Inspection
Remove die set from the tool; then, remove all
lubrication and accumulated film and debris by
immersing the dies and tool head in a mild commercial
degreaser.
CAUTION
CAUTION
CAUTION
2. Position new blades onto tool with beveled edges
facing inward.
3. Install and tighten screws. Adjust flat oval cable
stripper according to Paragraph 5.2.
1. Check for missing or defective pins, rings, or
other retaining hardware. Replace parts as
necessary.
2. Closely inspect dies for damage, giving special
attention to bearing surfaces and surfaces that
contact the product. Worn, cracked, pitted, or
chipped indenter or nest surfaces, or other obvious
wear or damage to the die set or tool head requires
removal of the affected part from service.
!
!
!
DO NOT cycle the tool without a die in place;
otherwise, damage to the stripping blades may
occur.
Failure to perform daily maintenance and periodic
inspection can cause defective modular plug
terminations, leading to discontinuities on individual
wire circuits.
DO NOT lubricate surfaces of the die set that
contact the product. These areas must be kept
clean to ensure a usable modular plug assembly.
408-9767
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