2-231652-3 Tyco Electronics, 2-231652-3 Datasheet

TOO CRIMP MOD 4POS WITH DIE

2-231652-3

Manufacturer Part Number
2-231652-3
Description
TOO CRIMP MOD 4POS WITH DIE
Manufacturer
Tyco Electronics
Datasheets
1.1673606-1.pdf (8 pages)
2.2-231652-0.pdf (7 pages)
3.2-231652-1.pdf (7 pages)

Specifications of 2-231652-3

Tool Type
Hand Crimper, Cutter, Stripper
Features
Front Entry, Ratchet
Color
Green
Product
Tools
Lead Free Status / RoHS Status
Not applicable / Not applicable
For Use With/related Products
Modular - RJ22 (4p4c)
For Use With
5-557967-2 - CONN MOD PLUG 4-4 FLAT OVAL5-556200-2 - CONN MOD PLUG 4-4 FLAT OVAL5-641334-1 - CONN MOD PLUG 4-4 FLAT OVAL5-569030-3 - CONN PLUG MOD 4POS ROUND SOLID5-641334-7 - MOD PLUG ASSY/4POS/HNDSET 1000PC5-641334-2 - MOD PLUG ASSY/4POS/HNDSET 1000PCA9091 - CONN MOD PLUG 4-4 FLAT OVAL AU
Lead Free Status / Rohs Status
Lead free / RoHS Compliant
Other names
1-231652-3
231652-3
A9902
1. INTRODUCTION
Modular Plug Hand Tool (Premium Grade) 231652–[ ]
(shown in Figure 1) is designed to terminate modular
plug connectors onto stranded or solid, shielded or
unshielded flat oval cable or round cable. The tool
also cuts and strips unshielded flat oval cable; other
cable must be prepared by separate tools.
Each tool includes Die Set 853400–[ ] (see Figure 2),
except Tool 2–231652–0 which is available without a
die set. The die sets are also available separately.
E
All International Rights Reserved.
AMP and Tyco are trademarks.
*Trademark
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended–use, production operations is available.
Flat Oval
Cable
Stripper
2002 Tyco Electronics Corporation, Harrisburg, PA.
NOTE
Indenter (Die)
Color Code Dot
Cable
Cutter
Dimensions in this instruction sheet are in
millimeters [with inches in brackets].
CAUTION
Figure 1
DO NOT cycle the tool without a
die in place; otherwise, damage
to the stripping blades may occur.
Die Holding
Screw
Ratchet
Release
(Pawl)
Handle
This controlled document is subject to change.
For latest revision call the AMP FAX* number.
Modular Plug Hand Tool
(Premium Grade) 231652–[ ]
Nest (Die)
Color Code Dot
Ratchet
Read and understand this instruction sheet before
using the tool. For information on the modular
interconnection system, see Catalog 82066.
Reasons for reissue of this instruction sheet are
provided in Section 8, REVISION SUMMARY.
2. DESCRIPTION
The die set consists of a nest and an indenter, each
marked with a color code dot. The die set is held in
the tool by a single die holding screw. Each die set
is unique to its purpose, but die sets can be
interchanged to accommodate any modular plug.
Refer to Figure 2.
The tool features a wire cutter and flat oval cable
stripper to prepare unshielded flat oval cable. The tool
handle ensures full crimping. Once engaged, the
ratchet will not release until the handles have been
FULLY closed, unless the ratchet release (pawl) is
depressed to manually release the ratchet. When
depressed, the pawl prevents crimping of an
improperly positioned modular plug.
2–231652–1
2–231652–2
2–231652–3
2–231652–6
2–231652–7
2–231652–8
2–231652–4
3–231652–0
3–231652–1
G
CAUTION
Same as preceding tool except packaged in “clamshell” for retail display.
TOOL
OO
G
G
G
The dies bottom before the ratchet releases.
This feature ensures maximum electrical and
tensile performance of the crimp. DO NOT
re–adjust the ratchet.
TOOLING ASSISTANCE CENTER 1–800–722–1111
AMP FAX/PRODUCT INFO 1–800–522–6752
For Regional Customer Service, visit our website at
www.tycoelectronics.com
1–853400–0
NUMBER
853400–1
853400–3
853400–6
853400–7
853400–8
PART
(Figure 1)
CORRESPONDING DIE SET
Figure 2
COLOR
Orange
CODE
Green
Black
Violet
White
DOT
Blue
Instruction Sheet
408–9767
Conductor), Keyed,
4–Position Handset
High Performance
07 JUN 02 Rev H
2–, 4–, 6–Position
Line, Blue (Small
Line, Blue (Small
DESCRIPTION
(Modular Plug
Offset Latch
Conductor)
Long Body
8–Position
6–Position
6–Position
8–Position
Shielded
Type)
1 of 7
LOC B

2-231652-3 Summary of contents

Page 1

... PROPER USE GUIDELINES Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of powered application equipment for extended–use, production operations is available. 1. INTRODUCTION Modular Plug Hand Tool (Premium Grade) 231652–[ ] ...

Page 2

... Shielded D Standard modular plugs are designed to be used with cable having an outside diameter of 0.89 to 0.99 [.035 to .039]. Use blue (small conductor) modular plugs with cable having an outside diameter of 0.74 to 0.86 [.029 to .034 Modular Plug Hand Tool (Premium Grade) 231652– NOT squeeze handles together while pulling NOTE cable out ...

Page 3

... Failure to fully seat the modular plug assembly in CAUTION the die cavity will cause the indenter to mis–align with the internal strain reliefs of the modular plug, which may result in damage to the die set. 3. Hold the modular plug in the fully seated position, and squeeze tool handles until ratchet releases ...

Page 4

... The die set must be in the tool when adjusting NOTE the flat oval cable stripper. 1. Close tool handles until the dies bottom, but DO NOT release the handles. 2. Loosen the two screws that hold the movable blade assembly. 408–9767 Terminal Note: Not to Scale ...

Page 5

... Daily Maintenance Foreign particles should be cleaned from the tool Fixed Blade using a soft, clean, lint–free cloth or brush. Make sure Support Plate all pins, rings and other retaining hardware is in place, and that the die set is undamaged. Lightly lubricate all ...

Page 6

... Y Refer to Figure 2 for a cross–reference of tool to die set part numbers Modular Plug Hand Tool (Premium Grade) 231652–[ ] set, and place it back into service. If the crimp height is not within acceptable limits, return the tool (with die set) to Tyco Electronics for evaluation (refer to Section 7) ...

Page 7

... Screws, Modular Plug Hand Tool, 4– and 6–Position Line Die Set, 8–Position Die Set, and 6–Position Long Body Die Set TOOL KIT — Carrying Case, Screwdriver, Set of Strip Blades, Cutoff Blade, 2 Support Plates, 4 Pan Head 1–231666–3 Screws, Modular Plug Hand Tool, 4– and 6–Position Line Die Set, 8–Position Die Set, 6–Position Long Body Die Set, and 4– ...