69151-1 Tyco Electronics, 69151-1 Datasheet

TOOL HAND PIDG S EXP 16-22AWG

69151-1

Manufacturer Part Number
69151-1
Description
TOOL HAND PIDG S EXP 16-22AWG
Manufacturer
Tyco Electronics
Series
Certi-Crimp™, PIDG™, Plasti-Grip™r
Datasheet

Specifications of 69151-1

Tool Type
Hand Crimper
Features
Side Entry, Ratchet
For Use With/related Products
Splices and Terminals, 16-22 AWG
For Use With
8-36149-1 - CONN RING 16-22AWG #6 RED66023-3 - CONN TAB 16-22AWG 0.250 RED327174 - CONN RING 16-22AWG #1 RED8-326861-1 - CONN SPADE 16-22AWG #6 RED324557 - CONN SPADE FLNG 16-22AWG #6 RED8-320573-1 - CONN RING 16-22AWG #3/8 RED165564-1 - CONN RECEPT 16-22AWG 0.110 RED160834-5 - CONN RECEPT/TAB 16-22AWG 0.25054771-1 - CONN MULTI-STUD 16-22AWG RED8-52410-1 - CONN SPADE LOCK 16-22AWG #8 RED52284-3 - CONN RING 20AWG #10 RED/RED8-36154-5 - CONN RING 16-22AWG #10 RED8-36153-1 - CONN RING 20AWG #10 RED/REDA101063 - CONN RING SLTD 16-22AWG #6 RED8-34147-1 - CONN RING 16-22AWG #6 REDA101060 - CONN RING SLTD 16-22AWG #6 RED8-32953-1 - CONN RING 16-22AWG #1/4 RED8-32952-1 - CONN RING 16-22AWG #10 RED8-32837-1 - CONN RING 16-22AWG #10 RED8-32561-1 - CONN SPADE FLNG 16-22AWG #6 RED8-31894-5 - CONN RING 16-22AWG #1/4 RED8-328516-1 - CONN SPADE FLANGE 16-22AWG #108-324169-1 - CONN SPADE FLANGE 16-22 AWG #88-328657-1 - CONN RING 16-22AWG #2 RED PIDG8-320571-1 - CONN RING 16-22 AWG #1/4 PIDG8-320554-1 - CONN RING 16-22AWG #8 RED PIDG325148 - CONN RECT TONG 22-16AWG #2 PIDG320629 - CONN RECT TONG 22-16AWG #6 PIDG32497 - CONN SPADE FLANGE 16-22AWG PIDG8-640923-1 - CONN RECEPT FASTON 18-22AWG 11033476 - CONN RECT TONG 22-16AWG #6 PIDG327944 - CONN RECT TONG 22-16AWG #8 PIDG8-640925-1 - CONN RECEPT FASTON 18-22AWG 1108-34144-1 - CONN RING 22-16AWG #6 P-G8-328975-1 - CONN RING 22-16AWG #1/2 PIDG8-36150-1 - CONN RING 22-16AWG #6 PIDG8-36151-1 - CONN RING 22-16AWG #6 PIDG8-696357-1 - CONN RECEPT FASTON 18-22AWG 2508-322777-1 - CONN SPADE FLANGE 16-22AWG #68-52930-1 - CONN SPR SPADE 22-16AWG #8 PIDG8-34145-1 - CONN RING 22-16AWG #8 P-G8-34152-1 - CONN RING 22-16AWG #3/8 P-G34294 - CONN TAB TONG STR PIDG 22-16AWG8-328394-1 - CONN SPADE 16-22AWG #2 PIDG8-32562-1 - CONN SPADE FLANGE 22-16AWG #68-322249-1 - CONN SPADE FLANGE 16-22AWG #68-640917-1 - CONN RECEPT FASTON 18-22AWG 1878-34149-1 - CONN RING 22-16AWG #10 P-G8-34541-1 - CONN SPADE 22-16AWG #6 PIDG8-640903-1 - CONN RECEPT FASTON 18-22AWG 250696357-1 - CONN RECEPT FASTON 18-22AWG 2508-52929-1 - CONN SPR SPADE 22-16AWG #6 PIDG342104-1 - CONN RING TONGUE 22-16AWG M5342101-1 - CONN RING TONGUE 22-16AWG M2.58-696362-1 - CONN TAB TIN WIRE CRIMP 18-22AWG8-640911-1 - CONN TERM PIDG FASTON 18-22AWG42599-2 - CONN RCPT PIDG FASTON 18-22AWG160834-2 - CONN RCPT/TAB PIDG FASTON RED55148-1 - TERMINAL,PIDG R 22-16 108-54771-1 - PIDG R 22-16COM22-18MIL 6-8-109-160483-1 - 4,8 PIDG FASTON RECA99249 - CONN RING TONG 18AWG #4 PIDG171551-1 - CONN SPADE TONG 18-22AWG M4171510-6 - CONN RING TONG 22-18AWG #6171510-5 - CONN RING TONG 22-18AWG #4171510-3 - CONN RING TONG 22-18AWG #6171510-2 - CONN RING TONG 22-18AWG #4171509-8 - CONN RING TONG 22-18AWG 5MM171509-7 - CONN RING TONG 22-18AWG 5MMA99257 - CONN PIN WIRE 22-16AWG P-GA99256 - CONN PIN WIRE 22-16AWG P-G165004 - CONN SPADE TONGUE 22-16AWG P-G131443 - CONN PIN WIRE 22-16AWG P-G130054 - CONN RING TONG 22-16AWG M6 P-GA99254 - CONN RING TONG 22AWG #6 PIDG2-32562-2 - CONN SPADE FLANGED 22-16AWG #82-320573-3 - CONN RING TONG 18AWG #3/8 PIDG2-320573-2 - CONN RING TONG 20AWG #3/8 PIDG2-320572-4 - CONN RING TONG 18AWG #5/16 PIDG2-320572-3 - CONN RING TONG 20AWG #5/16 PIDG2-320572-2 - CONN RING TONG 22AWG #5/16 PIDG2-320571-4 - CONN RING TONG 20AWG #1/4 PIDG2-320571-3 - CONN RING TONG 22AWG #1/4 PIDG165446 - CONN TAB 22-16AWG PIDG150730 - CONN PIN WIRE 22-16AWG PIDG RED150317 - CONN RING TONG 22-16AWG M4 PIDG150300 - CONN RING TONG 22-16AWG M8 PIDG134017-1 - CONN RING TONG 18AWG M5 PIDG132250-2 - CONN RING TONG 20AWG PIDG131648-1 - CONN RING TONG 20 AWG PIDG130861 - CONN PIN WIRE 22-16AWG TIN PIDG130660 - CONN RING TONG 16-22AWG M5 PIDG130522 - CONN SPADE TONG 22-16AWG PIDG130452 - CONN RING TONG 22-16AWG #4171508-8 - CONN RING TONG 22-18AWG 5MM171508-5 - CONN RING TONG 22-18AWG #8171508-4 - CONN RING TONG 22-18AWG #6171508-2 - CONN RING TONG 22-18AWG #8171508-1 - CONN RING TONG 22-18AWG #6171507-3 - CONN RING TONG 22-18AWG #1/4171507-2 - CONN RING TONG 22-18AWG #5/16171507-1 - CONN RING TONG 22-18AWG #1/4171506-8 - CONN RING TONG 22-18AWG 5MM171506-7 - CONN RING TONG 22-18AWG 5MM171506-4 - CONN RING TONG 22-18AWG #10171506-3 - CONN RING TONG 22-18AWG #8171506-2 - CONN RING TONG 22-18AWG #10171506-1 - CONN RING TONG 22-18AWG #8171505-3 - CONN RING TONG 22-18AWG #4171505-1 - CONN RING TONG 22-18AWG #4165142 - CONN PIN WIRE 22-16AWG TIN PIDG130521 - CONN SPADE TONGUE 22-16AWG PIDG130517 - CONN SPADE TONGUE 22-16AWG PIDG130516 - CONN SPADE TONGUE 22-16AWG PIDG9-51863-1 - TERMINAL,PIDG R IR 18 68-52928-1 - PIDG SP SPD 22-16COM22-18MIL 58-35216-1 - PIDG SLTD 22-16COMM 22-18MIL 68-34132-1 - SPLC,PG PARA 22-16COMM22-18MIL735279 - REC FASTON SERIES 635 PIDG696451-1 - TERM 22-16AWG K-D PIDG696301-1 - BUDG RED FASTON RCP 250X03252949-2 - CONN SPRING SPADE 22-16AWG #6 PG52307 - TERM RING IR 22AWG #2 PIDG34313 - CONN HOOK TONG 22-16AWG #6 PIDG32404 - TERM SPADE 22-16AWG #6 PIDG32403 - TERM SPADE 22-16AWG #6 PIDG321522 - CONN RING 22-16AWG #3/8 PIDG320209 - CONN RECT 22-16AWG #10 PIDG2-328975-1 - CONN RING 22AWG #1/2 PIDG170781-2 - CONN RING TONGUE 18-22AWG PLASTI170781-1 - CONN RING TONGUE 18-22AWG PLASTI154708 - TERMINAL BLADE 22-16AWG PIDG8-52948-1 - CONN SPADE SPRING SHORT 22-16AWG8-52454-1 - CONN SPADE SPRING 22-16AWG #88-52453-1 - CONN SPADE SPRING 22-16AWG #68-52411-1 - CONN SPADE SPRING 22-16AWG #108-51863-1 - CONN RING TONGUE 22AWG #68-34313-1 - CONN HOOK TONGUE 22-16AWG #68-34294-1 - CONN RECT TAB TONGUE 22-16AWG8-33476-1 - CONN RECT TONGUE 22-16AWG #68-32951-1 - CONN RING TONGUE 22-16AWG #88-32948-1 - CONN RING TONGUE 22-16AWG #88-32836-1 - CONN RING TONGUE 22-16AWG #108-327944-1 - CONN RECT TONGUE 22-16AWG #88-327735-1 - CONN SPADE TONGUE 22-16AWG #68-320882-1 - CONN RING TONGUE STR 22-16AWG8-320552-1 - CONN RING TONGUE 22-16AWG #108-32050-1 - CONN SPADE TONGUE 22-16AWG #88-165168-1 - TERM WIRE PIN 22-16AWG PIDG RED7-36153-1 - CONN RING TONGUE 22 AWG #107-36149-1 - CONN RING TONGUE 20AWG #6696018-1 - CONN RCPT FAST ON 22-18AWG .205696003-1 - CONN SPADE TONGUE 22-16AWG #855137-1 - CONN CAP .250 TUBE 22-16AWG P-G52408 - CONN SPADE SPRING 22-16AWG #452307-1 - CONN RING TONGUE 20AWG #2 PIDG52284-2 - CONN RING TONGUE 20AWG #6 OFFSET342103-1 - CONN RING TONGUE 22-16AWG #8342102-1 - CONN RING TONGUE 22-16AWG #6321808 - CONN RING TONGUE SLOT 22-16AWG171505-2 - TERM RING 22-18AWG #6 STR PIDG165565-6 - CONN RCPT 22-16AWG STR QC PIDG165565-1 - CONN RCPT 22-16AWG STR QC PIDG165008 - TERM SPADE TONG 22-16AWG PLAST G132247-2 - CONN RING TONGUE PIDG132246-3 - CONN RING TONGUE PIDG130046 - CONN RING TONGUE 22-16AWG PIDG130014 - CONN RING TONGUE 22-16AWG PLASTC52284-4 - CONN RING TONG 22AWG #6 TIN2-327968-1 - CONN RECT TONG 22-16AWG #4 TIN2-320573-1 - CONN RING TONG 22AWG #3/8 TIN131331 - CONN WIRE PIN 22-16 AWGA130008 - CONN RING TONGUE 22-16AWG #M5A130005 - CONN RING TONGUE 22-16AWG #M552948 - CONN SPADE SPRING 22-16AWG #535451 - CONN RING TONGUE 22-16AWG #108-52951-1 - TERM SPRNG SPADE 22-16AWG P-GRIP52933 - CONN SPADE SPRING 22-16AWG #1/4327962 - CONN RECT TONGUE 22-16AWG #432456 - CONN HOOK TONGUE 22-16AWG #82-328975-2 - TERM RING TONGUE 20AWG PIDG2-327938-1 - TERM RECT TONGUE 22-16AWG PIDG156667-1 - CONN RCPT PIDG FLAG 22-18AWG2-328975-3 - CONN RING TONGUE 18AWG #1/22-327950-1 - CONN RECT TONGUE 22-16AWG #58-34243-1 - CONN SPLICE BUTT 22-16AWG RED1-327717-0 - CONN SPADE TONG 16-22AWG #4 PIDG8-327043-1 - CONN SPADE TONGUE 22-16AWG #68-32947-1 - CONN RING TONGUE 22-16AWG #69-160481-1 - CONN RCPT FASTON STR .187 RED322426 - CONN SPADE FLANGE 22-16AWG #62-320571-5 - CONN RING TONGUE 18AWG #1/431884 - CONN RING TONGUE 22-16AWG #10324123 - CONN RING TONGUE 16-22AWG #5/168-36152-1 - CONN RING 16-22 AWG #6 PIDG696362-1 - CONN TAB FASTON .250 18-22AWG171505-4 - CONN RING 18-22AWG #6 PIDG
Lead Free Status / RoHS Status
Not applicable / Not applicable
CERTI–CRIMP hand crimping tools listed in Figure 1
are used to crimp the products onto the wire listed in
Figure 2.
Reasons for reissue of this instruction sheet are
provided in Section 7, REVISION SUMMARY.
The handles and label (if applicable) of each tool are
color–coded to match the color coding of the product
to be crimped. The tools may show more than one
color code.
E
i
i
Dimensions in this instruction sheet are in
millimeters [with inches in brackets]. Figures and
illustrations are for reference only and are not
drawn to scale.
For example, Tool 47386 can be used to apply
PIDG terminals and splices with a yellow color
code as well as spare wire caps with a red color
code.
Figure 1
Figure 2
Hand Crimping Tool
Part Numbers

69151-1 Summary of contents

Page 1

... Section 7, REVISION SUMMARY. The handles and label (if applicable) of each tool are color–coded to match the color coding of the product to be crimped. The tools may show more than one color code. For example, Tool 47386 can be used to apply PIDG terminals and splices with a yellow color ...

Page 2

... CERTI-CRIMP Hand Crimping Tools These tools are members of the CERTI–CRIMP hand crimping tool family. The ratchet ensures full crimping of the product. Once engaged, the ratchet will not release until the handles have been FULLY closed. The crimping jaws bottom before the ratchet CAUTION releases ...

Page 3

... CERTI-CRIMP Hand Crimping Tools TOOL PART DOT COLOR COLOR DESCRIPTION DESCRIPTION NUMBER CODE Place the product in the jaws as shown in Figure 4 or Figure 5. 4. Close the tool handles until the product is held firmly in place. DO NOT deform the wire barrel. 5. Insert properly stripped wire(s) into the wire barrel as shown in Figure 4 or Figure 5 ...

Page 4

... End of Wire Conductor Butts Against Wire Stop Locator Seats in Window Indent Spare Wire Cap B B" Equals Wire Barrel Raise Locator So that End of Cap Rests Against Recessed Surface of Locator Tyco Electronics Corporation 408-1559 PLASTI-GRIP Butt Splice Window Window C B Indent Indent Wire ...

Page 5

... CERTI-CRIMP Hand Crimping Tools 7. Hold the wire in position, and complete the crimp by closing the tool handles until the ratchet releases. 8. Release the tool handles, allow the handles to open fully, and remove the crimped spare wire cap. PIDG and PLASTI-GRIP Terminals and ...

Page 6

... Inspect crimping areas for pitted or chipped surfaces. 4. Close the tool handles until the ratchet releases, then allow handles to open freely. If they do not open quickly and fully, the spring is defective and must be replaced. Refer to Section 6, REPLACEMENT AND REPAIR. Tyco Electronics Corporation 408-1559 Rev S ...

Page 7

... Obtain a .025–mm [.001–in.] shim that is suitable for checking the clearance between the bottoming surfaces of the jaws. To inspect the ratchet control, proceed as follows: 1. Refer to Figure 3, and select a product and maximum size wire. Wire Barrel Crimp Section All Other Tools Jaw Closure Configuration {{ {{ Figure 8 (Cont’d) ...

Page 8

... CERTI-CRIMP Hand Crimping Tools Suggested Plug Gage Design Jaw Closure Configuration { JAW CLOSURE (Adjustment Pins in Position 1) TOOL GO { Inspection of Wire Barrel Crimp Section 8 Insulation Barrel Crimp Section DIMENSION F {{ GAGE ELEMENT NO-GO GO Figure 8 (End) Inspection of Insulation Barrel Crimp Section Figure 9 408-1559 DIMENSION G DIMENSION ...

Page 9

... A complete inventory should be stocked and controlled to prevent lost time when replacement of parts is necessary. Parts other than those listed should be replaced by Tyco Electronics to ensure quality and reliability. Order replacement parts through your representative, or call 1–800–526–5142, or send a facsimile of your purchase order to 717– ...

Page 10

... CERTI-CRIMP Hand Crimping Tools Tool 47304 Only ITEM ITEM DESCRIPTION DESCRIPTION ITEM ITEM DESCRIPTION DESCRIPTION 10 PART NUMBER FOR TOOL 46121 47304 47386 PART NUMBER FOR TOOL 47907-1 169485 48518-2 Figure 10 408-1559 47386-5 47387 69151-1 69454 S ...