234169-1 Tyco Electronics, 234169-1 Datasheet

TOOL HAND CRIMP FOR 179609-1

234169-1

Manufacturer Part Number
234169-1
Description
TOOL HAND CRIMP FOR 179609-1
Manufacturer
Tyco Electronics
Series
Certi-Crimp™r
Datasheets

Specifications of 234169-1

Tool Type
Hand Crimper
Features
Side Entry, Ratchet
For Use With/related Products
Rectangular Contacts, 26-30 AWG
For Use With
179610-1 - CONN RCPT 30-26AWG CRIMP
Lead Free Status / RoHS Status
Not applicable / Not applicable
Other names
A99843
AMP & ELCON Power Connectors
& Interconnection Systems

234169-1 Summary of contents

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AMP & ELCON Power Connectors & Interconnection Systems ...

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Power Connectors & Interconnection Systems Table of Contents Table of Contents …………………………………………………………………………… Technology …………………………………………………………………………………… 4-10 Section 1 – Board-to-Board Products "NEW" MULTI-BEAM XL Power Distribution Connector System ……………………… 11-22 MINIPAK High Density Power System …………………………………………………… 23-26 "NEW" Mini ...

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... DRAWER, FASTON, FLATPAQ, Tyco Electronics does not guarantee that it is error-free, nor does Tyco Electronics make any FUTUREBUS +, ICCON, other representation, warranty or guarantee that the information is accurate, correct, reliable ISOLAMES, MATE-N-LOK, or current ...

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Power Connectors & Interconnection Systems Products Listed in this Catalog Integrated Backplane Power Systems Universal Power Modules Z-PACK Futurebus + Power Modules MULTIGIG RT Power Modules Guide Hardware Advanced TCA Power Connector Mezzanine/Stacking Mini CROWN EDGE Products MULTI-BEAM XL Connectors ...

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Power Connectors & Interconnection Systems Product Selection Chart Application Style Wire- Wire- Board- Product Listing to- to- to- Wire Board Board MULTI-BEAM XL Connectors MINIPAK Connectors X Mini CROWN EDGE Product FLATPAQ Product 1 X ICCON ...

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... As power delivery applications vary widely, Tyco Electronics also produces many variations of the products listed in this catalog for unique applications. If you don’t find the product needed for your application, please feel free to contact our Product Information Center or your local Tyco Electronics Sales Engineers ...

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... Power Connectors & Interconnection Systems Extensive Product Qualification Tyco Electronics has played a major role in influencing the industry to evaluate power connectors based upon End-Of-Design -Life conditions. This involves a variety of accelerated life tests used to determine the expected results of the power connectors after years of use in demanding applications ...

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... Power Connectors & Interconnection Systems Tyco Electronics Delivers Both Industry Standard and Application-Specific Power Connectors Industry or De-Facto Standard Products Standards Activities / Safety Agency Approvals Tyco Electronics has a broad line of power interconnects meeting the industry’s most stringent safety standards: Tyco Electronics End-Of-Design-Life (EODL) accelerated life testing has influenced many new standards for power interconnects ...

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... Application-Specific Designs In the shortest time to market in the industry. If none of our standard products satisfies your requirements, Tyco Electronics can develop a design specific to your application. We will work closely with your engineers to fully under- stand the design requirements and develop an interconnect solution that meets your exact needs ...

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Power Connectors & Interconnection Systems Engineering Notes 10 Catalog 1773096 Catalog 1773096 Dimensions are in inches and Dimensions are in inches and Revised 8-05 Revised 8-05 millimeters unless otherwise millimeters unless otherwise specified. Values in brackets specified. Values in brackets ...

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Power Connectors & Interconnection Systems "New" MULTI-BEAM XL Power Distribution Connector System Board Mount Connectors Product Facts Single-piece molded housings Custom configurable modu- lar design AC and DC power in the same connector – Meets UL safety requirements. Current Interrupt ...

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Power Connectors & Interconnection Systems "New" MULTI-BEAM XL Power Distribution Connector System Power Contacts Board Mount Connectors Improved MULTI-BEAM XL power contact design features eight independent beams which provide: – Electrical performance - Parallel current paths yield a lower contact ...

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... Distributed DC Power + Signal 24S/8P 6450541-5 Distributed DC Power + Signal * Custom configurations are available – see back page for instructions to have Tyco Electronics build your custom part. 1 See pages 209, 210 for Non-RoHS to RoHS compliant part number cross reference. Catalog 1773096 Dimensions are in inches and ...

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... Distributed DC Power + Signal 3ACP 6450503-3 8P 6450503-1 * Custom configurations are available – see back page for instructions to have Tyco Electronics build your custom part. 1 See pages 209, 210 for Non-RoHS to RoHS compliant part number cross reference. 14 Catalog 1773096 Dimensions are in inches and ...

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Power Connectors & Interconnection Systems "New" MULTI-BEAM XL Power Distribution Connector System Specifications Board Mount Connectors Specifications Materials Housing: High temperature thermoplastic Power contacts: High Conductivity Copper alloy Signal contacts: Copper Alloy Boardlocks: Phosphor Bronze Finish Power and signal contacts: ...

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... The cable assemblies are all RoHS compliant, designed to specific customer requirements and manufactured in Tyco Electronics’ cable assembly manufacturing facilities. South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 ...

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Power Connectors & Interconnection Systems "New" MULTI-BEAM XL Power Distribution Connector System Cable Assemblies Configurations/Applications Floating Panel-Mount Receptacle • 0.060" [1.52] Nominal Float and Z direction • For modular installation of large power distribution systems • Single ...

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Power Connectors & Interconnection Systems "New" MULTI-BEAM XL Power Distribution Connector System Cable Assemblies Panel Mount Receptacles Product Facts High strength glass-filled housing materials Expandable/modular hous- ing design PMT Series floats +/- 0.060" [1.52 and Z directions ...

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... Squeeze-to-Release Receptacles Product Facts High strength glass-filled housing Pre-installed squeeze-to- release latches. Expandable/Modular hous- ing design Mates to Tyco Electronics Vertical or Right Angle PCB Headers Power and Signal Module Specifications Technical Documents: Power Module Widths: Product Specification 108-2157 0.300 [7.62] (ACP) 0.250 [6.35] (P) Application Specification 0 ...

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... Bottomed on Panel Sequenced Mating – 3 Levels Pwr/Grnd, Pwr & Signal, Signal 250 Cycle Durability Additional temperature-rise data available, contact Tyco Electronics Product Engineering. Current/temperature rise data shown – from End-Of- Life qualification test. For more information see the product website @ http://mbxl.tycoelectronics.com ...

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... Header/Plug (Right Angle Shown Receptacle (Vertical Shown) To create a unique configuration for MULTI-BEAM XL Connectors simply complete this worksheet and forward it to your Tyco Electronics sales engineer. 1. Application Board-to-Board 2. Gender Plug (Male) 3. Orientation Cable Only PCB Only (Cable Only) 4. Termination Power 8 AWG Signal 22 AWG 5. Termination Style ...

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Power Connectors & Interconnection Systems Engineering Notes 22 Catalog 1773096 Dimensions are in inches and Revised 8-05 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents. Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications ...

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... AC input current and voltage, DC output currents and voltage spacings,number of signal contacts, board mounting style,and available board space. Tyco Electronics can also tool custom MINIPAK con- nector configurations if needed. 23 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 ...

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Power Connectors & Interconnection Systems MINIPAK High-Density Board-to-Board Power Connectors DualBlade contact for more density and flexibility. The DualBlade contact is a two-pole blade that allows splitting into multiple voltage rails 4.5mm pitch contact blocks that would otherwise be bussed ...

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... Mating forces Power: 1.5lb/contact typical Signal: 0.2lb/contact typical Tooling Press fixture recommended for compliant press-fit sockets. Consult Tyco Electronics Customer Service for details. Electrical Contact current rating Individual power contact: 65A max. Voltage ratings AC Power: 125/250VAC, signal & DC power 60V ...

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... Nomenclature: AC =AC input, S =Signal contacts, DC =DC input/output (individual contacts unless noted as “common”) CUSTOM MINIPAK CONNECTOR CONFIGURATIONS If the standard MINIPAK connector configuration does not meet your application requirements, Tyco Electronics may be able to tool a custom MINIPAK connector solution depending on your requirements and production volume. Please con- sult Customer Service for details ...

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Power Connectors & Interconnection Systems "New" Mini CROWN EDGE High Current Power Connectors for 1U/2U Pluggable VRMs Product Facts Low profile, open housing design ELCON high-performance CROWN BAND contacts deliver 25A each High-density power designed for VRM 10.2 and beyond ...

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Power Connectors & Interconnection Systems "New" Mini CROWN EDGE High Current Power Connectors for 1U/2U Pluggable VRMs Flexible power arrangements In contrast with other VRM interconnects where U-shaped contacts are used, in Mini CROWN EDGE connectors all power contacts are ...

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... For other available Mini CROWN EDGE Connector configurations, please check our website at http://www.tycoelectronics.com or consult Tyco Electronics. Configuration: P6S9 Meets Intel VRM 10.2 specifications Power contacts x 12 Signal contacts x 18 Mating board thickness: 0.062” Reference Part Numbers: Solder tail, 4.5 mm (0.18" ...

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... Solder tail, 3.0 mm (0.12") Compliant Press-fit 3.8 mm (0.15") Custom Layouts: Shown above are some of the currently tooled Mini CROWN EDGE connector layouts. If none of them meets your application requirements, Tyco Electronics can design a custom layout based on your specifications. 30 Catalog 1773096 Dimensions are in inches and ...

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Power Connectors & Interconnection Systems FLATPAQ True Hot-Plug Board-to-Board Power Connectors Product Facts 45 Amp high-performance ELCON CROWN BAND power contacts True hot-plug power contacts available for current interruption under load Versatile modular design allows customized configuration to meet your ...

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... Customer Service for a copy. Custom FLATPAQ Connector Designs Tyco Electronics has tooled a number of cost effective and robust one-piece insulators for popular configurations. Should your requirement match one of these layouts, it will be offered as an alternative to the modular assembly. And if none of our existing solutions ...

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... Copper Plate: 0.0010" (.025 mm) min. per surface Tin Plate: 0.0003" (.008 mm) min. per surface Press fixture is recommended for compliant press fit assemblies. Consult Tyco Electronics for tool drawing Connectors are marked with manufacturer’s logo, part number and lot code Dimensions are shown for USA: 1-800-522-6752 reference purposes only ...

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... For this purpose, a Modular FLATPAQ Connector layout form such as the one shown below is available. Just complete the form and send it to Elcon Customer Service at Tyco Electronics. We will then generate a Customer Use Drawing for you to check and approve prior to connector pro- duction. Samples are also available upon request. ...

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... Styles ICCON connectors are available with press-fit or solder tails for mounting on both PC bards and bus bars. Tyco Electronics uses eye of the needle true com- pliant tails for the most reli- able mounting using sol- derless techniques. Each ICCON connector has a 10 ...

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Power Connectors & Interconnection Systems Standard DIP Connectors (.300 x .100 footprint) (ICCON Connectors) R/A Receptacle 6643232-1, solder 6643272-1, compliant R/A Pin For Part Numbers and "A" Dimension See Table Below Vertical Receptacle 6643264-1 Through Hole, solder 6643247-1 Closed, Solder ...

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Power Connectors & Interconnection Systems Discrete Contacts (ICCON Connectors) Crimp Socket 6648317-1 #8 AWG Crimp Pins 1766163-1 #8 AWG Non-Lock 1766160-1 #8 AWG Lock 1766816-1 #10 AWG Non-Lock 1766161-1 #10 AWG Lock 0.142 Dia. (3.60) Board Mount Pin – Floating ...

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Power Connectors & Interconnection Systems Electrical Performance (ICCON Connectors) Right Angle Socket 6643232-1 Right Angle Pin 6643281-1 Vertical Socket 6643264-1 Discrete Pin 1766163-1 Specifications Finishes Crowns Gold plated over nickel Pin Contacts Silver over nickel Material Housing Polyester, 30% glass-filled, ...

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Power Connectors & Interconnection Systems SLIMLINE ICCON Connectors (.100 x .100 Footprint) Parallel Pin 6643228-1 Solder 6643227-1 Solder w/Locking Feature 6643222-1 Compliant 6643223-1 Compliant w/ Locking Feature Parallel Socket 6643229-1 Solder 6643220-1 Press-Fit Connector Mounting The SLIMLINE ICCON Connector is ...

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Power Connectors & Interconnection Systems Custom ICCON Connector Products In addition to the flexibility offered with standard ICCON connector prod- ucts, the basic technology and standard components may also be packaged to suit specific customer needs. Some examples of custom ...

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... Cycles – MULTIGIG RT, UPM Connectors 100 Cycles – FUTUREBUS + Connectors Optional Guide Pins & Sockets for blind-mate applications Bellcore approved (contact Tyco Electronics for specific The Tyco Electronics Mini part numbers) Power Module family of AND C products are designed ® ® ...

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... Z-PACK 2mm Futurebus + Power Modules The power modules, designed to IEC 61076-4-OX, are used along with Tyco Electronics Futurebus + Backplane Connectors. The contacts are rated for 3 Amps and fully loaded will carry approx. 50 Amps per linear inch. Three contact mating lengths available in 0 ...

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Power Connectors & Interconnection Systems "NEW" MULTIGIG RT Power Right Angle Headers Material and Finish: Housing — Liquid Crystal Polymer Contacts — Phosphor Bronze Plating — 0.00127 (.000050) min gold in mating area. 0.00127 (.000050) min. tin on pcb tail ...

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Power Connectors & Interconnection Systems "NEW" MULTIGIG RT Power Vertical Receptacle Material and Finish: Housing — Liquid Crystal Polymer Contacts — Phosphor Bronze Plating — 0.00127 (.000050) min gold in mating area. 0.00127 (.000050) min. tin on pcb tail over ...

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Power Connectors & Interconnection Systems Universal Power Module (UPM) – Right-Angle Header Material and Finish: Housing — PBT Natural color UL 94V-0 Contacts — Standard Power – Phosphor Bronze High Power – High Conductivity Copper Alloy Plating – 0.00127 (.000050) ...

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Power Connectors & Interconnection Systems Universal Power Module (UPM) – Vertical Receptacle Material and Finish: Housing — PBT Natural color UL 94V-0 Contacts — Standard Power – Phosphor Bronze High Power – High Conductivity Copper Alloy Plating – 0.00127 (.000050) ...

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... Dimensions apply to solder lead versions only. Number of Positions 8 10 Notes: Contact Tyco Electronics for additional sizes For contact load variations (sequenced or select-load pins), use worksheet on page 49 to define specific requirements. Catalog 1773096 Dimensions are in inches and Revised 8-05 millimeters unless otherwise specified ...

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Power Connectors & Interconnection Systems Z-PACK 2mm Futurebus + Power Modules, Right Angle Receptacles Right-Angle Receptacle Assemblies with Solder Leads and Compliant Press-Fit Leads Material and Finish: Housing — Liquid crystal polymer Receptacle Contacts — Phosphor bronze, mating surface plating ...

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Power Connectors & Interconnection Systems Custom Loading Worksheet for Mini Power Modules Any of the Mini Power Modules can be made available with selectively loaded or sequenced contact arrangements. Complete the form below and discuss with your local Tyco Electronic ...

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Power Connectors & Interconnection Systems Backplane and Co-Planar Guide Modules Standard Guide Modules Stainless Steel Pin Die Cast Receptacle Multiple thread lengths available Gatherability +/-0.100" Seating Tool 224440-1 Board Support Fixture 217603-1 Keyed Guide Modules Die Cast Pin and Receptacle ...

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Power Connectors & Interconnection Systems Backplane and Co-Planar Guide Modules 10.8 Guide Modules Rugged design – to support heavier cards Better gatherability +/-3.5mm 10.8mm width Die Cast Pin Die Cast Receptacle ESD Ground Option RoHS Compliant *See customer drawing for ...

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Power Connectors & Interconnection Systems Engineering Notes 52 Catalog 1773096 Dimensions are in inches and Revised 8-05 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents. Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications ...

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... METRIC Dimensions are millime- ters over inches Based on years of reliable long-term field installations the power contact design is based upon Tyco Electronics’ famous Type III+ contact design. By adding the use of a high conductivity cop- per alloy and the low-force Eye-Of-Needle compliant ...

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Power Connectors & Interconnection Systems "NEW" AdvancedTCA Power Connector AdvancedTCA Power Connectors (zone 1) Front Board Connector Right Angle, Compliant Press Fit Part Number 1766500-1 Material and Finish Insulators – Thermoplastic, glass reinforced, UL 94V-0 Signal Pins – Copper alloy ...

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... Key features include Tyco Electronics high per- formance Crown contact, true hot pluggability, sequenced mating, probe- proof contacts, and support for various termination styles. ...

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... If none of our standard closely with your engineers Drawer connectors satis- to fully understand the fies your requirements, design requirements and Tyco Electronics can devel- develop an interconnect op an ELCON connector solution the meets your design specific to your exact needs. After the con- application. We will work ...

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... Complete a form for the pin and socket side of your connector as indicated in the instructions and fax it to Tyco Electronics customer service. We will issue a unique part number specific to your configuration, which you can then use to place orders. Samples and Customer Drawings are also available upon request ...

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Power Connectors & Interconnection Systems ELCON Drawer Connector Mounting All Drawer Series connectors can be fixed mounted or float mounted using the designated shoulder screws to allow improved gatherability for blind mating of the connector. Panel cut out dimensions are ...

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Power Connectors & Interconnection Systems ELCON Drawer Connector Mounting Strain relief and wire dress If required, wires can be bundled together and supported with cable ties. Wires must not be stretched or confined in any way that would restrict the ...

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... Locator Contact Size AWG # # # 1/0 Consult Tyco Electronics for smaller wire sizes in #4 contacts Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change. C. America: 52-55-5-729-0425 Color Code Red/White Blue/White Yellow/White Red Blue Light Yellow " ...

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Power Connectors & Interconnection Systems ELCON Drawer Product Specifications Materials Housing Crimp Contacts PCB Tails Socket Contact Hoods (when applicable) Size #12 hoods, Hot Plug Crown contacts Plating Size #20 and #12HP Sizes #0, #4, #8, #16 and non-HP #12 ...

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Power Connectors & Interconnection Systems ELCON Drawer Series Connectors Mini Drawer Dimensions— 2.99" x 0.79" (75.9 x 20.1 mm) Housing Variations—See Part Numbers Guides and Polarization—Built in Available Contacts— Size contacts Size ...

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Power Connectors & Interconnection Systems ELCON Drawer Series Connectors 75A Middle Drawer Dimensions— 3.31" x 1.31" (84.1 x 33.3 mm) Housing Variations—See Part Numbers Guides and Polarization—Built in Available Contacts— Size contacts Size contacts ...

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Power Connectors & Interconnection Systems ELCON Drawer Series Connectors 125A Middle Drawer Dimensions— 3.15" x 1.31" (80.0 x 33.3 mm) Housing Variations—See Part Numbers above Guides and Polarization—Built in Available Contacts— Size contacts Size ...

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Power Connectors & Interconnection Systems ELCON Drawer Series Connectors 200A Middle Drawer Dimensions— 3.31" x 1.31" (84.1 x 33.3 mm) Housing Variations—See Part Numbers Guides and Polarization—Built in Available Contacts— Size contacts Size contacts ...

Page 66

Power Connectors & Interconnection Systems ELCON Drawer Series Connectors Top Drawer Dimensions— 4.24" x 1.60" (107.8 x 40.7 mm) Housing Variations—Various guide pin configurations available. Guides and Polarization—Optional Steel Guide Pins with either #6- internal thread Available Contacts— ...

Page 67

Power Connectors & Interconnection Systems ELCON Drawer Series Connectors DualPower Drawer Dimensions— 1.80" x 1.60" (45.7 x 40.7 mm) Housing Variations—Various guide pin configurations available. Guides and Polarization—Optional Steel Guide Pins with either #6- internal thread Available Contacts—Size ...

Page 68

Power Connectors & Interconnection Systems ELCON Drawer Series Connectors In-Line QuadPower Drawer Dimensions— 4.84" x 1.21" (122.8 x 30.7 mm) Housing Variations—See Part Numbers Guides and Polarization—Built in Available Contacts—Size con- tacts Current Rating—Up to 200 Amps ...

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Power Connectors & Interconnection Systems ELCON Drawer Series Connectors P3S0 Drawer Dimensions— 0.99" x 0.95" (25.0 x 24.0 mm) Housing Variations—See Part Numbers Cable Socket to Panel Mount Pin Guides and Polarization— Polarization only Available Contacts—Size contacts ...

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Power Connectors & Interconnection Systems ELCON Drawer Series Connectors HV8P Drawer Dimensions— 2.50" x 1.11" (63.5 x 28.2 mm) Housing Variations—See Part Numbers 600 V High Voltage Design Guides and Polarization—Built in Available Contacts—Size contacts Current Rating—Up ...

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Power Connectors & Interconnection Systems ELCON Drawer Series Connectors P6S18 Drawer Dimensions— 5.45" x 1.35" (138.4 x 34.3 mm) Housing Variations—See Part Numbers Guides and Polarization—Built in Available Contacts— Size contacts Size contacts Current ...

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Power Connectors & Interconnection Systems ELCON Drawer Series Connectors P12S12 Drawer Dimensions— 4.31" x 0.70" (109.5 x 17.8 mm) Housing Variations—See Part Numbers Guides and Polarization—Built in Available Contacts— Size contacts Size contacts Current ...

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Power Connectors & Interconnection Systems ELCON Drawer Standard Contacts The Drawer Series uses Non-Standard Contacts standard contacts across Contacts with pin lengths the product line. This and terminations other than section shows the standard standard are available. contacts available in ...

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Power Connectors & Interconnection Systems ELCON Drawer Standard Contacts Contact Size #8 - For use in 75A and 200 A MIDDLE DRAWER Termination Contact Type Part Number Crimp, standard 1766192-1 Crimp, premate 1766197-1 PCB tail, standard 1766262-1 PCB tail, premate ...

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Power Connectors & Interconnection Systems ELCON Drawer Standard Contacts Socket Side Contacts Contact Size #20 Termination Contact Type Part Number Crimp 1648325-1 PCB Tail 1648382-1 Contact Size #16 Termination Contact Type Part Number Crimp 6648319-1 PCB Tail 6648383-1 Contact Size ...

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Power Connectors & Interconnection Systems ELCON Drawer Standard Contacts Socket Side Contacts Contact Size #8 Termination Contact Type Part Number Crimp 6648317-1 PCB Tail 6648400-1 Contact Size #4 Termination Contact Type Part Number Crimp, Standard 6648434-1 External Thread 6648435-1 M5 ...

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Power Connectors & Interconnection Systems Miniature Power Drawer (MPD) Connector Product Facts High mating cycle life Low Mating and Un-mating force (< 0.2lbs per contact) Single-piece molded hous- ing Molded-in guide pins pro- vide generous blind-mateability Sizes: 3 – 10 ...

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... Specifications subject Mexico: 01-800-733-8926 to change. C. America: 52-55-5-729-0425 Part Number Strip / Loose Piece A 1489128-8 / 1-1489128-4 B 1489128-7 / 1-1489128-3 A 1-1489128-0 / 1-1489128-6 B 1489128-9 / 1-1489128 Contact Tyco Electronics A B PCB Mt. Receptacles Standard Power High Current 1489715-1 1-1489715-1 1489715-2 1-1489715-2 1489715-3 1-1489715-3 1489715-4 1-1489715-4 1489715-5 1-1489715-5 1489715-6 ...

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Power Connectors & Interconnection Systems Hybrid Blindmate Drawer Connectors Product Facts High current circuits and signal circuits can be mixed in the same connector High current circuits use MIC connector contacts located at four corners of the housing Signal circuits ...

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Power Connectors & Interconnection Systems Hybrid Blindmate Drawer Connectors Housings (Hermaphroditic), 24-positions .441 [11.22] Material: Housing—Glass-filled polybutylene terephthalate (PBT), blue Bushing—Brass, zinc-plated Related Product Data: .440 Performance Specifications— [11.80] page 79 MIC Contacts—page 81 Crimp Snap-In Contacts—page 81 Technical Documents ...

Page 81

Power Connectors & Interconnection Systems Hybrid Blindmate Drawer Connectors MIC Contacts (Used for Power Circuits) Material and Finish: Phosphor bronze, plated .000030 [0.00076] gold in contact area, remain- der of contact gold flash, with entire contact underplated nickel Related Product ...

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Power Connectors & Interconnection Systems Special Blindmate Drawer Connectors (uses AMP-LEAF Contacts) Product Facts Blindmate connectors accept AMP-LEAF crimp snap-in and solder dip contacts Contacts are phosphor bronze, gold-over-nickel plated 6 and 10 positions Housings made of polybuty- lene terephthalate ...

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Power Connectors & Interconnection Systems Special Blindmate Drawer Connectors Socket Housing, 6 Positions Part Number 343886-1 Accepts the following AMP-LEAF Crimp Snap-In Contacts: 583990-3 (loose piece) 583204-2 (strip form) Contacts must be ordered separately. .413 Material: [10.50] Glass-filled polybutylene terephthalate ...

Page 84

Power Connectors & Interconnection Systems Special Blindmate Drawer Connectors Socket Housing, 10 Positions Part Number 343348-1 Accepts the following AMP-LEAF Crimp Snap-In Contacts: 343371-1 (strip form) 583204-2 (strip form) Contacts must be ordered separately. Material: Glass-filled polybutylene terephthalate .315 (PBT), ...

Page 85

... AMP-O-LECTRIC Model “K” machines. Consult Tyco Electronics for applicators for other bench machines and lead-making machines. Notes: 1. Shorting contacts are available, consult Tyco Electronics. Notes: 2. Contacts and housings to accommodate .093 [2.36] thick PC boards can be made available, consult Tyco Electronics ...

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... For prototype, maintenance and repair applications, con- tacts are available in loose piece for easy termination with Tyco Electronics hand crimping tools. Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change ...

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Power Connectors & Interconnection Systems Blindmate Drawer Connectors Plug Connectors, PC Board Mount Material and Finish: Housing—Glass-filled polybutylene terephthalate (PBT), blue, 94V-0 rated Last Circuit No. Contacts—Phosphor bronze, plated gold in contact area over nickel under- plating; board mount tails ...

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Power Connectors & Interconnection Systems Blindmate Drawer Connectors Housings for Crimp Snap-In Contacts Material: Polybutylene terephthalate (PBT), blue, 94V-O rated Related Product Data: Performance Specifications— page 86 Crimp Snap-In Contacts—page 89 Panel Cutout—page 89 Technical Documents AMP Product Specification 108-5125 ...

Page 89

... AWG 24-20 20-16 18-14 *Applicators are for Model “K” machines. Consult Tyco Electronics for applicators for other bench machines and lead- making machines. Notes: 1. For applicable wire, use wire specified in UL 1015 or 1007. Notes: 2. Contacts for 18-14 AWG [0.8-2.0mm tacts (8 required per assembly) ...

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Power Connectors & Interconnection Systems Hybrid Mini-Drawer Connectors Product Facts Combine signal circuits and power circuits into one connector. Power circuits can be used for high current 15A Signal circuits accept CT connector in the back, reducing ...

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Power Connectors & Interconnection Systems Hybrid Mini-Drawer Connectors Standard Width Plugs Receptacles Type Plug Receptacle Plug Receptacle Slim Width Plugs Receptacles Type Plug Receptacle Plug Receptacle Plug Receptacle Catalog 1773096 Dimensions are in inches and Revised 8-05 millimeters unless otherwise ...

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Power Connectors & Interconnection Systems Hybrid Mini-Drawer Connectors Power Contacts Material Copper alloy For finish, see table below. Finish Codes 1) Over nickel underplated, contact area: gold plated, crimp area: tin plated 2) Tin plated all over. Hand Tool AWG ...

Page 93

Power Connectors & Interconnection Systems Hybrid Mini-Drawer Connectors Plug Assembly Material and Finish Housing – Thermoplastic, black UL94V-0 Contact – Copper alloy, gold plated on mating side over nickel underplate, tin plated platen on CT mating side over nickel underplate. ...

Page 94

Power Connectors & Interconnection Systems Hybrid Mini-Drawer Connectors CT Receptacle Connectors to Mate with Signal Circuit Terminator with Insulation Displacement Contacts Receptacle Assemblies (Wire Application Side) Material and Finish Housing – UL94V-0 rated, glass-filled P.B.T. see chart below for color. ...

Page 95

... Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change. C. America: 52-55-5-729-0425 Part Number LP Hand Tool 234169-1 — (411-5711) 91572-1 179518-1 (408-8547) 2 Postion Part Number Receptacle Assembly* 179228-2 179228-3 179228-4 179228-5 179228-6 ...

Page 96

Power Connectors & Interconnection Systems "NEW" AMP-DUAC/PL Connectors Product Facts Wire to board connection system Improved DUAL-ACTION Contact Design – provides better contact lead-in and reduces contact mating force. Sequenced contacts avail- able for Mate-first Break- last operation 4, 6 ...

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Power Connectors & Interconnection Systems AMP-DUAC/PL PCB Headers Material Housings – Nylon, UL 94V-0 Color, white Contacts: Brass, tin/lead Finish: 0.00038 [0.00030] gold in mat- ing area, tin/lead in solder tail, all over 0.00127 [0.000050] nickel Catalog 1773096 Dimensions are ...

Page 98

Power Connectors & Interconnection Systems AMP-DUAC/PL Receptacles Housings: Nylon, UL94V-0 Color: White Technical documents: Page 2I1 *Latch items ordered separately Optional keying plug - Part No. 794144-1 Note: Position Lock Required - use one per housing - Part No. 794145-3 ...

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Power Connectors & Interconnection Systems AMP-DUAC/PL Contacts Materials: Phosphor Bronze Finish: Pre-tin Plated Contacts, Female Technical Documents Product Specification 108-1699 AMP-DUAC Header 108-19099 AMP-DUAC Receptacle Application Specification 114-19048 AMP-DUAC Receptacle Wire Size Range contact AWG [mm 114-6067 for crimping contacts ...

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Power Connectors & Interconnection Systems Soft Shell Pin & Socket Connectors Product Facts AMP .093 and .062 Commercial Pin and Socket Connectors Economical grade, wire-to-wire connectors Dual contact locking lances provide optimum contact stability Panel mount or free-hanging versions Voltage ...

Page 101

Power Connectors & Interconnection Systems AMPINNERGY Wire-to-Wire (WTW) Connectors Product Facts Rated to 600 VAC (RMS) Flame retardant housings 94V-0 Housings, adapters, and power terminals keyed for proper assembly Stackable housings provide easy wire routing Built-in interlocking features better resist ...

Page 102

Power Connectors & Interconnection Systems AMPINNERGY Wire-to-Board (WTB) Connectors Product Facts Ratings: 600 VAC (RMS), current rating 12-35 amps Receptacles polarized to plug Receptacles and plugs available in 2 through 8 positions Vertical receptacle polar- ized to PCB Receptacle contacts ...

Page 103

Power Connectors & Interconnection Systems Circular Connectors for Commercial Signal and Power Applications Product Facts Lightweight, all-plastic and metal-shell connectors CPC connectors are UL 94V-0 rated and made of stabilized, heat resistant, self-extinguishing thermo- plastic material Metal-shell CPC connector housings ...

Page 104

Power Connectors & Interconnection Systems Circular Connectors for Commercial Signal and Power Applications Connector Series and Types Series 3—Power Contacts Series 3 connectors accept Type XII power contacts which can carry amps per contact. These contacts will ...

Page 105

Power Connectors & Interconnection Systems Circular Connectors for Commercial Signal and Power Applications Type XII, Precision Formed, Crimp Test Current Rating Silver or Gold—35 amperes ‡ Tin Lead—15 amperes ‡ ‡Single contact, free-air test current; not to be construed as ...

Page 106

... C. America: 52-55-5-729-0425 inexpensively and quickly. Louvertac products are your high current applications solution. The variety of pins and sockets available from Tyco Electronics Corporation provide a quick and simple solution to most high current applications. TYPICAL APPLICATION OF LOUVERTAC STRIP THREADED SLEEVE SOCKET ASSEMBLY IS INSTALLED ...

Page 107

Power Connectors & Interconnection Systems Power Lock Connectors Product Facts High current handling capability amperes maximum depending on application (reference product specs) Modular housings for multi- ple connector applications Assortment of mounting accessories available Interlock between adjacent ...

Page 108

... Standards, File No. E28476 on reels for automatic and semiautomatic machine C termination Loose piece, cold-headed contacts (6 AWG – 300 MCM) for manual and hydraulic hand tools; reducing bushings accommodate smaller wire sizes Compatible with industry standard crimp tooling from PICO Corporation (http://www.picotools.com) Connectors intermateable ...

Page 109

Power Connectors & Interconnection Systems "New" AMP Power Series Connectors Technical Documents Various technical documents are available for your use: Product Specifications describe technical performance characteristics and verification tests. They are intended for the Design, Component and Quality Engineer. 108-1349 ...

Page 110

... Tyco Electronics assigns to a specific configuration. Consult Tyco Electronics for assistance in laying out a new connector. If required, DOMINO connector assembly is simple: once the locking rails are cut to size, the only tool required is a Phillips screwdriver for tightening the end-caps ...

Page 111

Power Connectors & Interconnection Systems DOMINO Modules A Modules – #12 Power Contacts, Hot Plug option available Note: Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable Specifications: Contact rating 35 Amps UL/TUV, 20 Amps CSA, 250V; Hot plug 35 ...

Page 112

Power Connectors & Interconnection Systems DOMINO Modules E Modules – #16 Power Contacts Note: Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable Specifications: Contact rating 15 Amps UL/TUV, 10 Amps CSA, 125V; Fully loaded module nominal forces: insertion 43.1 ...

Page 113

... Recommended torque value 40 lb.in (4.52 N.m) R Modules – 1/4" Power Contacts Note: Supplied without contacts; available contacts: Crimp insertable/removable, Ext. Threaded insertable/non-removable, consult Tyco Electronics for contact part numbers and available Double Crown option Specifications: Contact rating 150 Amps UL, 110 Amps CSA, 250V; Fully loaded module nominal forces: insertion 9.4 lbs, extraction 6 ...

Page 114

Power Connectors & Interconnection Systems DOMINO Assembly Mounting Accessories Screw Part Number 1651285-1, Steel End Caps – Zinc die cast, CRS hardware, yellow chromate finish End caps secure the modules when screwed into the locking rails providing rigid assembly and ...

Page 115

Power Connectors & Interconnection Systems DOMINO Module Assembly Process 1. Align modules in desired order. 3. Slide locking rails into position on both sides of module assembly via the molded rail tracks. Catalog 1773096 Dimensions are in inches and Revised ...

Page 116

Power Connectors & Interconnection Systems HTS Power Connectors Product Facts Heavy-duty, rectangular, multiple-position, pin and socket connectors Current rating: 10-500 A Voltage rating: 1-1.4 kV Number of contact positions: 1 through 216 Connectors are designated by four components: base and ...

Page 117

Power Connectors & Interconnection Systems RAPID LOCK Quick Connect/Disconnect Bus Bar Connectors Product Facts Replaces power lugs Locking feature Up to 120 Amps CROWN BAND Connector Technology Typical Applications Power Distribution Systems The RAPID LOCK connec- tor is a size ...

Page 118

Power Connectors & Interconnection Systems RAPID LOCK Connectors Ordering Information Size Product Specifications Materials Insulator Socket Contact Body Crown Band Pin Contact Electrical Current Rating Voltage Drop Mechanical Disconnect Tool Test Data Show below is current versus temperature rise of ...

Page 119

... Cable Mounted Socket mm) or 3mm (.118") thick PCB or bus bars. Consult Tyco Electronics Customer Service for other bus bar and backplane thicknesses and designs. Press Fit Pin Contacts Attach Type ...

Page 120

... All AMP Power Tap configu- rations are easily inserted into the pc board with a simple Tyco Electronics or customer supplied tool. South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 ...

Page 121

Power Connectors & Interconnection Systems AMP Power Taps Material and Finish Connector Body and Lid — Nylon, 105°C 94V-0 rated Contact — Copper alloy, bright tin-lead plated Screw — Plated steel Electrical and Mechanical Characteristics Resistance — 2 milliohms, max. ...

Page 122

Power Connectors & Interconnection Systems AMP Power Taps Material and Finish Contact—Copper alloy, post plated bright tin-lead Screw—Stainless steel, passivated Electrical and Mechanical Characteristics Resistance — 2 milliohms, max. (stud hole to ACTION PIN contact) Insertion Force — 40 lbs. ...

Page 123

Power Connectors & Interconnection Systems AMP Power Taps * amps per pin Mating Connectors FASTON Receptacles — Material and Finish Contact — Phosphor bronze, post plated tin-lead Screw — Stainless steel, passivated Washer — Stainless steel Electrical and ...

Page 124

Power Connectors & Interconnection Systems AMP Power Taps Product Facts Vertical Receptacle Excellent for power distribution For board-to-board and board-to-bus applications Louvertac high current contact used in receptacle ACTION PIN compliant pcb tails for high surface area contact with plated ...

Page 125

Power Connectors & Interconnection Systems Application Tooling/PCB Layout For Standard Threaded Taps Only Recommened Pc Board Layout Drilled Hole Diameter— .0453 ±.001 [1.15 ±0.03 ] After Plating .037-.043 [0.94-1.09] After Reflow— .036-.043 [0.91-1.09] Installation and Extraction Tooling Impact Insertion Tool ...

Page 126

Power Connectors & Interconnection Systems Engineering Notes 126 Catalog 1773096 Dimensions are in inches and Revised 8-05 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents. Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications ...

Page 127

... Custom molded configura- tions are possible on high- volume projects. Consult Tyco Electronics or your local Tyco Electronics sales representative for details. Versatile Power Arrangements Opposing contacts are iso- lated, so power connec- tions at different voltage levels can be on one side ...

Page 128

... Catalog 1773096 Dimensions are in inches and Revised 8-05 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents. * Also available for .093" (2.4 mm) thick mating board. Contact Tyco Electronics Customer Service for details. .269 .032 (6.8) (0.8) .591 (15.0) .356 (9 ...

Page 129

Power Connectors & Interconnection Systems Dimensions and Part Numbers Power Contacts x 6 Part Numbers 6650383-1 Press-fit tail, non-hot plug 6650383-2 Long solder tail, non-hot plug 6650383-3 Short solder tail, non-hot plug 6650384-1 Short solder tail, hot plug 6650384-2 Press-fit ...

Page 130

... Power Signal contacts contacts Application-specific Custom Designs Tyco Electronics has a long history of designing and build- ing application specific custom connectors, and CROWN EDGE Connectors are no exception. A one-piece CROWN EDGE insulator, instead of a combination of several modules, provides a more robust interconnection design, as well as cost savings in high volume projects. ...

Page 131

... Press fixture is recommended for compliant press-fit assemblies Consult Tyco Electronics customer service for details Safety Regulatory Compliance CROWN EDGE Connectors have been evaluated by Underwriters Laboratories and has been found to comply with the requirements of U ...

Page 132

Power Connectors & Interconnection Systems Design Notes Mating PCB requirements Mating PCB edge fingers should be gold plated, have .050" (1.3 mm) side margins, and be of suitable copper weight for power applications. Mating board thickness is .062 [1.60]. Sequenced ...

Page 133

... Performance Specifications moved toward higher Contact Rating*: 3 amperes density configurations continuous (UL and CSA) (0.050" and 1mm Contact Resistance: 10 milliohms centerlines), Tyco Electronics max. has redesigned the 0.100" Operating Temperature: –55°C to Standard Edge product +85°C family to carry more current, for low power distribution. ...

Page 134

Power Connectors & Interconnection Systems High Current Card Edge Connectors Styles .100 [2.54] Centerline Solder Posts without Mounting Ears Page 136 .100 [2.54] Centerline Straddle Mount Sec II Power Products Page 137 .100 [2.54] Centerline VRM Connectors Pages 139-141 134 ...

Page 135

... N] average per pair with .062 [1.57] row-to-row. PC board Humidity Tolerance: 90%-95% for 96 hours *Consult Tyco Electronics engi- neering when paralleling con- tacts for power applications. Catalog 1773096 Dimensions are in inches and Revised 8-05 millimeters unless otherwise specified ...

Page 136

... High temperature IR reflow compatible connectors can be made available, consult Tyco Electronics. 3. Contains high conductivity contacts. Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change. C. America: 52-55-5-729-0425 ...

Page 137

... Solder Posts None 645169-3 3.18 .187 Solder Posts None 650616-1 4.75 Tyco Electronics. made available, consult Tyco Electronics. Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change. C. America: 52-55-5-729-0425 (Continued) .368 [9.35] ...

Page 138

... High temperature IR reflow compatible connectors can be made available, consult Tyco Electronics. Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change. C. America: 52-55-5-729-0425 (Continued) Accepts ...

Page 139

Power Connectors & Interconnection Systems Voltage Regulation Module (VRM) Connector Product Facts Available in latch versions for VRMs oz. Available with metal clip for VRMs over 3 oz. VRM connectors to support a wide variety of Power ...

Page 140

Power Connectors & Interconnection Systems Voltage Regulation Module (VRM) Connector Product Facts .100 [2.54] Centerlines Selective gold plating of contacts for high perfor- mance at low cost Latches (or spring clip) pro- vide for power module retention Keyed to insure ...

Page 141

... Plastic Latch is recommended for use with modules weighing oz. 3. Contact Tyco Engineering for information on connector insertion tooling. 4. Maximum currents achieved currents minimum cooling air flow of 400 LFM. Consult Tyco Electronics product specification for specific performance information. Catalog 1773096 Dimensions are in inches and ...

Page 142

Power Connectors & Interconnection Systems "New" SEC II Power Products Product Facts Combines industry standard 0.100" pitch card edge format in a high power density design Industry-proven multi- beam power contact design High conductivity contact materials High temperature housing materials ...

Page 143

Power Connectors & Interconnection Systems "New" SEC II Power Products Co-Planar Application Straddle Mount to 0.062 [1.6] pcb +0.13 9.28 -0.20 [.368] +.003 -.016 15.94 [.610] Vertical PCB Mount Seating tool required *See customer drawing for details Dimensions A B ...

Page 144

... Systems Infrastructure (SSI) CSA File No. LR7189 standard. This standard has been adopted throughout the high-end computer industry to allow interoperability of *Consult Tyco Electronics engi- subsystems in a computer neering when paralleling con- server. tacts for power applications. The Wire-to-Board version has been designed to ...

Page 145

Power Connectors & Interconnection Systems "New" Hybrid Power Twin Leaf Connectors Contacts Materials and Finish Power—High Conductivity Copper Alloy Signal—Phosphor Bronze Plating—.000030 [0.00076] gold over nickel in contact area, tin plated in crimp area. 1.51 [.060] Wire-to-Board 2 Plc Materials ...

Page 146

Power Connectors & Interconnection Systems "New" Hybrid Power Twin Leaf Connectors Hybrids Wire/PCB-to-Board Materials and Finish Housing—High temperature glass filled polyester Max. Operating temperature 105°C High Conductivity copper alloy PCB contacts 146 Catalog 1773096 Dimensions are in inches and Revised ...

Page 147

... Since the Itanium series of processors were introduced Tyco Electronics Power POD connectors were placed in use by the industry leading power supply manufacturers. Dimensions are shown for USA: 1-800-522-6752 reference purposes only ...

Page 148

... Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change. C. America: 52-55-5-729-0425 (Continued) NOTE: Part Numbers are created to satisfy customer flex circuit requirements. Please contact Tyco Electronics for a list of available part numbers. South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-1908-574289 ...

Page 149

... C. America: 52-55-5-729-0425 Safety Agency Compliance CROWN CLIP sockets comply with the UL1977 standard and CSA stan- dard C22.2 No. 182.3- M1987. Tyco Electronics will work with customers to obtain application specific regulatory certifications if needed. Sample Application CROWN CLIP Sockets allow hot plugging of rack- mounted switching power supplies ...

Page 150

Power Connectors & Interconnection Systems Original CROWN CLIP Sockets Part Number 1643906-1 Single Pole, Float Mount Socket design delivers 300 Amp current capability plus Product Specifications current interruption Materials Float mount design pro- Insulator: Polyester, UL 94V-0 vides alignment for ...

Page 151

Power Connectors & Interconnection Systems "New" CROWN CLIP II Sockets Part Number 1643903-1 Dual Pole, Float Mount Socket design delivers 300 Amp current capability plus current interruption Product Specifications Materials Float mount design pro- vides alignment for blind Insulator: Polyester, ...

Page 152

Power Connectors & Interconnection Systems DUAL CROWN CLIP Sockets Part Number 1643902-1 Dual Pole, Feed-through Socket design delivers 350 Amp current capability plus current interruption. The Product Specifications Dual Pole contact design Materials allows mating to a two pole laminated ...

Page 153

Power Connectors & Interconnection Systems Pluggable Bus Bar Connector Product Facts Separable bus bar connector 062 series for .062" [1.57] thick, 1/2" [12.7] minimum width bus bar 125 series for .125" [3.18] thick, 1" [25.4] minimum width bus bar Mounts ...

Page 154

Power Connectors & Interconnection Systems Pluggable Bus Bar Connector Ordering Information 125 Series Dimensions in inches, [metric] Selection Data 125 Series Fits Bus Bar .125" [3.18] Thick * Bus Bar or Cable Power Feed 062 Series Selection Data 062 Series ...

Page 155

Power Connectors & Interconnection Systems Pluggable Bus Bar Connector Materials 125 Series Contact Copper alloy Plating Silver over nickel Guide Plate Stainless steel Specifications Rated Current Up to 500 amps for 125 Series at 30°C maximum t-rise * Up to ...

Page 156

... Specifications subject Mexico: 01-800-733-8926 to change. C. America: 52-55-5-729-0425 Typical Applications Power distribution Switches Mass Storage Devices Do I need a Tyco Electronics PDS? Are you buying any laminated bus bars? If buying bus bars, do the bus bars have connectors or cable assemblies attached? Are you purchasing the ...

Page 157

Power Connectors & Interconnection Systems AMPOWER Wave Crimp System Product Facts Termination of flat cable requires no stripping, does not reduce cable cross sec- tion and provides a reliable, low resistance, gas tight interface Separable interfaces have positive locking, polariza- ...

Page 158

... Power Connectors & Interconnection Systems Applications The variety of AMPOWER Wave Crimp System interfaces available from Tyco Electronics make flat copper cable a versatile and innova- tive systems solution to power distri- bution. Interfacing to Intermediate Copper Bus Bars Permits Current Stepping in Large Systems 158 ...

Page 159

Power Connectors & Interconnection Systems Copper Cable Options Copper cable used in AMPOWER Wave Crimp System assemblies is available in dual or single conduc- tor in 0.25 [.010] or 0.51 [.020] 0.25 0.020 [.010 .0008 ] thick copper. Resistance Conductor ...

Page 160

Power Connectors & Interconnection Systems Terminal Block and Stud Interface Material and Finish Terminal Block Interface (14.27 [.562] Centerline) Housing — UL 94V-0 rated thermoplastic, black Contacts — Copper alloy silver on termination and mating interface. 14.27 All over nickel ...

Page 161

Power Connectors & Interconnection Systems Cable-to-Cable Blindmate Receptacle Housing Part Number 766569-1 Mates with 765528-1* *Panel mount (765530-1) or squeeze-to-release (765529-1) strain relief can be used on either 766569-1 or 765528-1 housing. At least one housing must have the squeeze-to-release ...

Page 162

... ACTION PIN contact Tails. All over nickel base plate. *Uses insertion tool 765312-1 Horizontal Header *Uses insertion tool 765312-1 Recommended mounting hardware, 2 #4-40 screws and nuts eyelets Tyco Electronics part number 748572-2. 162 Catalog 1773096 Dimensions are in inches and Revised 8-05 millimeters unless otherwise specified ...

Page 163

... Max. Header Pin Pitch “A” 2.54 .100 Recommended mounting hardware, 2 #4-40, screws and nuts or, 2 eyelets Tyco Electronics part number 748572-2, 1 customer supplied. 2 High temperature material. 3 Allow 5.65 [.262] for mating cable to PCB. Catalog 1773096 Dimensions are in inches and ...

Page 164

Power Connectors & Interconnection Systems Mid-Cable Terminations Material and Finish Tap Housing — UL94V-0 rated thermoplastic, black Contact — Silver plated copper alloy All over nickel base plate. .250 FASTON Tab Tap 35.8 [1.41] Side-Tap 14.7 [.58] Right Angle Side-Tap ...

Page 165

Power Connectors & Interconnection Systems Self-Aligning Headers Material and Finish 2 Cable Header Housing — UL94V-0 rated thermoplastic, black Contact — Copper alloy silver on mating interface Tin-lead on solder tails. ALL over nickel base plate. Signal contact gold plate. ...

Page 166

... Service loop suggested, allows for connector float. 2 Ground contacts are longer and mate before power contacts. 3 Recommended mounting hardware, Tyco Electronics part number 208211-4, 2 required per kit and 2 #6-32 nuts (customer supplied). 4 Polarizing ribs, 2 places. 5 Custom signal module assemblies available with power assemblies. ...

Page 167

Power Connectors & Interconnection Systems Self-Aligning Receptacles (Latching) Material and Finish 2 Cable Receptacle Housing — UL94V-0 rated thermoplastic, black Contact — Copper alloy silver on termination and mating interface. All over nickel base plate. Signal contact see page 165. ...

Page 168

Power Connectors & Interconnection Systems Cable-to-Cable Plug Connector w/8 Signal Lines Material and Finish Housing — UL94V-0 rated thermoplastic, black Contact — Copper alloy silver plated All over nickel base plate. Mates with: Self-Aligning receptacle, with 8 signal lines. Self-Aligning ...

Page 169

Power Connectors & Interconnection Systems Hybrid Connector Product Facts Right angle header for .06" – .12" PWB thickness 3 AC contacts 10 DC contacts 25.0 [.98] 40 signal conductors 6 possible levels of sequencing Blind mate with .154" total mismate ...

Page 170

Power Connectors & Interconnection Systems Engineering Notes 170 Catalog 1773096 Dimensions are in inches and Revised 8-05 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents. Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications ...

Page 171

... Power Connectors & Interconnection Systems Convenience Outlets Product Facts Panel mount connector snaps in without the use of tools and holds securely without retention hardware Terminates solid copper wire using stripless insula- tion displacement terminals Terminates wire end or allows wire to feed thru Alternate connection uses ...

Page 172

Power Connectors & Interconnection Systems Convenience Outlets - Panel Mount Current Rating: 14-12 AWG – 15A 16 AWG – AWG – 10A Material Housing- thermoplastic Contact – Copper alloy 2 (No Ground) 205 Series FASTON Tab Part ...

Page 173

Power Connectors & Interconnection Systems Convenience Outlets - PC Board Mount 15 Amperes Part Numbers 213598-1 Material and Finish 213598-2 Housing — Nylon Contacts — Brass plated .000100 [0.00254] min. tin-lead for a minimum length of .195 [4.95] on end ...

Page 174

... Horizontal or Vertical Mount Combination Jacks ideal for compact inverters – saves space vs. separate input/output connectors For specific part numbers, contact AC Output Jack Tyco Electronics PCB Mount AC Input Jack PCB Mount Combination Input/Output Jack PCB Mount 174 Catalog 1773096 Dimensions are in inches and ...

Page 175

... Tyco Electronics offers hundreds of options to solve power entry problems. With filtered and unfiltered modules, Tyco Electronics provides more ways of bringing power into a system than any other manufacturer. Catalog 1773096 Dimensions are in inches and Revised 8-05 millimeters unless otherwise specified ...

Page 176

Power Connectors & Interconnection Systems Power Cord Receptacles Product Facts Designed to international standard CEE-22 Recognized under the Component Recognition Program of Underwriters Laboratories Inc., File No. E28476 R Certified by Canadian Standards Association, R File No. LK7189 VDE approved, ...

Page 177

... PC board mounting. Housings are made from high impact U.L. 94V-0 rated thermoplastic with high temperature housings available for solder tail versions. The Tyco Electronics Battery Interconnection systems provide variable direction mating and voltage/form factor polarization for safe, friendly operation. 177 ...

Page 178

... Tyco Electronics customer draw- ings for detailed pc board layout and connector dimension require- ments. 3. Voltage keying reg. IEC connector study group (IEC 488). *See Tyco Electronics Customer Drawings for specific hole layout. 178 Catalog 1773096 Dimensions are in inches and Revised 8-05 millimeters unless otherwise specified ...

Page 179

Power Connectors & Interconnection Systems Battery Interconnects Vertical Headers, 5.0 Centers Material and Finish: Housing – Polyphthalamide 94 V-0 rated, black Contacts – Brass, plated 0.00254 min. tin-lead on the solder tail over 0.00190 min. nickel overall Technical Documents: Product ...

Page 180

Power Connectors & Interconnection Systems Battery Interconnects Receptacle Connectors, 7.2 Voltage, with Solder Tail for PC Board Mounting Part No. 787590-1 Material and Finish: Housing – Polyphthalamide 94 V-0 rated, black Contacts – Copper alloy, duplex plat- ed 0.00254 min. ...

Page 181

Power Connectors & Interconnection Systems Battery Interconnects Receptacle Connectors, 10.8 Voltage, with Weld Tabs Part No. 787614-1 Material and Finish: Housing – Polycarbonate 94 V-0 rated, black Contacts – Copper alloy, plated 0.00190 min. nickel Receptacle Connector, 12.0 Voltage with ...

Page 182

... Power Connectors & Interconnection Systems Tyco Electronics Battery Interconnection System, Cable-to-Board Connector Assembly Product Facts Offers OEM manufacturers complete design flexibility Tyco Electronics cable assembly design engineers assist on your specific assembly requirements Standard or customized mounting options Double or single ended assemblies Wide choice of other end ...

Page 183

... PCs, portable tele- phones, etc. are becoming smaller and thinner, the spaces for battery packs also require the best space efficiency. Tyco Electronics Battery Connectors are available to meet the requirements of extremely high space effi- ciency of small size mobile equipment with the line contact concept and are available at 2 ...

Page 184

Power Connectors & Interconnection Systems Special Battery Connectors 2.5mm Pitch, Receptacle Assembly, 5 Position Part Number 1318430-2 2.5mm Pitch, Plug Assembly, 5 Position Part Number 1318792-1 184 Catalog 1773096 Dimensions are in inches and Revised 8-05 millimeters unless otherwise specified. ...

Page 185

Power Connectors & Interconnection Systems Special Battery Connectors 2.5mm Pitch, Receptacle Assembly, 6 Position Part Numbers 1123688-3, 1123688-7 2.5mm Pitch, Plug Assembly, 6 Position Part Number 1318977-3 Catalog 1773096 Dimensions are in inches and Revised 8-05 millimeters unless otherwise specified. ...

Page 186

Power Connectors & Interconnection Systems Special Battery Connectors 2.5mm Pitch Receptacle Assembly 7 Position Part Number 1318574-4 2.5mm Pitch Plug Assembly 7 Position Part Number 1318573-4 186 Catalog 1773096 Dimensions are in inches and Revised 8-05 millimeters unless otherwise specified. ...

Page 187

Power Connectors & Interconnection Systems Special Battery Connectors 3.0mm Pitch Plug Assembly 8 Position Part Number 316160-1 Hexagon Nuts With Without Catalog 1773096 Dimensions are in inches and Revised 8-05 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric ...

Page 188

Power Connectors & Interconnection Systems Special Battery Connectors 3.0mm Pitch Receptacle Assembly 8 Position 188 Catalog 1773096 Dimensions are in inches and Revised 8-05 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents. (Continued) Part Numbers Mount Type ...

Page 189

Power Connectors & Interconnection Systems Special Battery Connectors 2.5mm Pitch Receptacle Assembly Part Number 1123688-3, 6 Position Part Number 1123688-7, 10 Position Part Number 1-1123688-3, 10 Position Material and Finish Housing – Thermoplastic Molding Compound, UL94V-0 rated, black Contact – ...

Page 190

Power Connectors & Interconnection Systems Special Battery Connectors 2.5mm Pitch, Plug Assembly 10 Position, Without Nut Plate Part Number 1123822-7 Material and Finish Housing – Thermoplastic Molding Compound, UL94V-0 rated, black Contact – Copper Alloy, nickel-under- plated all over, palladium ...

Page 191

Power Connectors & Interconnection Systems Special Battery Connectors 3.0mm Pitch Plug Assembly 10 Position Part Number 316433-1 3.0mm Pitch Receptacle Assembly 10 Position Part Number 316435-1 Catalog 1773096 Dimensions are in inches and Revised 8-05 millimeters unless otherwise specified. Values ...

Page 192

... PC’s. Designed for plated through hole (PTH) soldering and surface mount soldering Self-ejecting design allows Tyco Electronics Top Load battery to be removed with- Battery is a high reliable out tools receptacle for coin-cell (BR Accepts ML 616 and ML 2032 and CR2032) batter- 614 batteries ies ...

Page 193

Power Connectors & Interconnection Systems Coin-Cell Battery Holders Horizontal Mount Through- Hole Solder Tails Part Number 120591-1 Tray Packaging (shown) Part Number 120591-2 Tube Packaging Part Number 1734178-1 Tray Packaging (shown) * Housing flexes for easy removal. Surface Mountable Part ...

Page 194

Power Connectors & Interconnection Systems Button Battery Holder Product Facts Button Battery Holder enables the button battery assembly process automatic and makes a significant production efficiency improvement. The SMT Type is compact and low-profile and is 2.5mm high, 6.7mm wide ...

Page 195

Power Connectors & Interconnection Systems Button Battery Holder Material and Finish Housing – Thermoplastic, 614 black, 616 natural (white) Contact – Stainless steel with palladium nickel and gold plating over nickel underneath Type ML 616 ML 614 ML 612 Catalog ...

Page 196

... Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change. C. America: 52-55-5-729-0425 Tyco Electronics Multi-Directional Interconnection System is your total interface problem solver. It reduces your design cycle time, time-to- market, and provides an overall reduced cost of manufacturing ...

Page 197

Power Connectors & Interconnection Systems Multi-Directional Headers 6-Position Header, with Below the Board Retention Tails Part Number 787252-1 Material and Finish Housing – LCP, 94V-0 rated, black Contacts – Brass, plated 0.00076 min. AMP-DURAGOLD on mating area, 0.00380 min. tin-lead ...

Page 198

Power Connectors & Interconnection Systems Multi-Directional Receptacles 6-Position Receptacle Assembly with Straight Solder Tails Part Number 787253-1 Material and Finish Housing – LCP, 94V-0 rated, black Contacts – Phosphor bronze, plated 0.00076 min. AMP-DURAGOLD on mating area, 0.00380 min. tin-lead ...

Page 199

... Ideal for portable electric devices Surface Mount Power Jacks Pin Diameters: 0.65mm and 1.3mm For specific part numbers, contact Tyco Electronics Vertical DC Jack Part Number 1470390-1 Catalog 1773096 Dimensions are in inches and Revised 8-05 millimeters unless otherwise specified. Values in brackets www ...

Page 200

... Tyco Electronics N.W. (q) Standard Jacks For specific part numbers, contact Tyco Electronics Standard Jack – Recessed Flange For specific part numbers, contact Tyco Electronics 200 Catalog 1773096 Dimensions are in inches and Revised 8-05 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents. ...