576779 Tyco Electronics, 576779 Datasheet

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576779

Manufacturer Part Number
576779
Description
TOOL HAND HVY HD STRATO 20AWG
Manufacturer
Tyco Electronics
Datasheets

Specifications of 576779

For Use With/related Products
20 AWG
Lead Free Status / RoHS Status
Not applicable / Not applicable
Features
-
Tool Type
-
PROPER USE GUIDELINES
1. INTRODUCTION
This instruction sheet covers hand crimping tools
576778, 576779, 576780, 576781, 576782, 576783,
and 576784 which are used to crimp PIDG
STRATO–THERM Terminals to the wire sizes listed in
Figure 2.
2. DESCRIPTION
Each tool features a head containing two stationary
crimping dies (anvils) and two movable crimping dies
(indenters), a locator, an insulation crimping
adjustment pin, and a CERTI–CRIMP hand crimping
tool ratchet control. See Figure 1.
E
NOTE
i
Dimensions on this instruction sheet are in
millimeters [with inches in brackets]. Figures and
illustrations are for identification only and are not
drawn to scale.
PIDG* STRATO-THERM*
Terminal Crimping Tools
Figure 1
When closed, the crimping dies form one crimping
chamber with two sections: an insulation barrel
section and a wire barrel section. The insulation barrel
section crimps the terminal onto the wire insulation
and, simultaneously, the wire barrel section crimps
the terminal wire barrel onto the stripped wire. The
locator positions the terminal in the crimping chamber.
The insulation crimping adjustment pin is used to
regulate the height of the insulation crimp.
The CERTI–CRIMP hand crimping tool ratchet control
ensures full crimping of the terminal. Once engaged,
the ratchet will not release until the tool handles have
been FULLY closed.
CAUTION
!
The crimping dies bottom before the
CERTI-CRIMP hand crimping tool ratchet control
releases. This design feature ensures maximum
electrical and tensile performance of the crimp.
Do NOT re-adjust the ratchet.
www.tycoelectronics.com
408-10040
1

576779 Summary of contents

Page 1

... PROPER USE GUIDELINES 1. INTRODUCTION This instruction sheet covers hand crimping tools 576778, 576779, 576780, 576781, 576782, 576783, and 576784 which are used to crimp PIDG STRATO–THERM Terminals to the wire sizes listed in Figure 2. Dimensions on this instruction sheet are in NOTE millimeters [with inches in brackets]. Figures and ...

Page 2

... PIDG STRATO-THERM Terminal Crimping Tools HAND TOOL WIRE DOT DOT HANDLE COLOR HANDLE COLOR PART SIZE CODE NUMBER (AWG) 3. CRIMPING PROCEDURE Refer to Section 5 for information on the NOTE insulation crimp adjustment. i Refer to Figure 3 and the following steps for terminal crimping procedures. PIDG STRATO-THERM Terminals Figure 3 1 ...

Page 3

... Crimp not centered on wire barrel. (Terminal was not butted 4 against locator. See Figure 4.) End of conductor is not flush with or extending beyond end of wire 5 barrel. (Check for correct strip length.) 6 Wire insulation entered wire barrel. 7 Nicked or missing conductor strands. Figure 4 Tyco Electronics Corporation 408-10040 Wire Range Stamped Here 6 ...

Page 4

... THIN coat of any good SAE 20 motor oil. If not, the tool must be returned to Tyco Electronics for further evaluation and repair. Refer to Section 7, REPLACEMENT AND REPAIR. For additional information regarding the use of plug gages, refer to Instruction Sheet 408– ...

Page 5

... PIDG STRATO-THERM Terminal Crimping Tools Suggested Plug Gage Design for Wire Barrel Section of Crimping Chamber Die Closure Configuration WIRE BARREL CRIMP CHAMBER HAND TOOL GO (Detail A) Inspection of Wire Barrel Crimping Dies C Suggested Plug Gage Design for Insulation Barrel Section of Crimping Chamber GO Die Closure ...

Page 6

... REPLACEMENT AND REPAIR Replaceable parts are listed in Figure 7. Parts other than those listed in Figure 7 should be replaced by Tyco Electronics to ensure quality and reliability of the tool. Order replacement parts through your Tyco Electronics Representative, or call 1–800–526–5142, or send a facsimile of your purchase order to 1– ...

Page 7

... PIDG STRATO-THERM Terminal Crimping Tools QTY ITEM DESCRIPTION DESCRIPTION PER PER NO. TOOL C PIDG STRATO-THERM TERMINAL CRIMPING TOOL REPLACEMENT PARTS 576778 576779 576780 576781 Figure 7 408-10040 576782 576783 576784 7 ...