600850 Tyco Electronics, 600850 Datasheet

TOOL HAND ROTO-CRIMP

600850

Manufacturer Part Number
600850
Description
TOOL HAND ROTO-CRIMP
Manufacturer
Tyco Electronics
Series
Rota-Crimpr
Datasheets

Specifications of 600850

Wire Size (awg)
8-4/0
Insulator Material
Non-Insulated
Features
ROTA-CRIMP Hand Tool For SOLISTRAND Terminal And Splices
Lead Free Status / RoHS Status
Not applicable / Not applicable
For Use With/related Products
-
Tool Type
-
Lead Free Status / RoHS Status
na, Not applicable / Not applicable
1. INTRODUCTION
ROTA–CRIMP Hand Crimping Tools 600850 and
600850–1 (shown in Figure 1) are used to apply
SOLISTRAND* terminals and splices, Tubular
terminals and splices, and CABLE MAKER* battery
terminals onto stranded copper wire. Product CMA
(circular mil area), applicable wire sizes, and wire strip
lengths are provided in Figures 2 and 3.
Reasons for reissue of this instruction sheet are
provided in Section 8, REVISION SUMMARY.
2. DESCRIPTION
The hand crimping tools feature two rotating crimping
dies that are held in place by spring–loaded indexing
pins. Each die is positioned using a spring–loaded die
locator pin. Wire size designations are embossed on
the crimping dies to ensure proper setting of the
crimping area, and a die order chart is included on the
tool for reference. The dies are positioned according
to the die order chart as shown in Figure 1.
3. CRIMPING PROCEDURE
3.1. Die Setting
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended–use, production operations is available.
E
All International Rights Reserved
AMP and Tyco are trademarks. *Trademark
Other products, logos, and company names used are the property of their respective owners.
DANGER
DANGER
2003 Tyco Electronics Corporation, Harrisburg, PA
NOTE
For Tubular and SOLISTRAND Terminals and Splices
1. Open the tool handles.
2. Check the die order chart on the tool and select
the left (L) and right (R) die letters for the wire size
being used. Refer to Figure 1.
3. Depress the spring–loaded indexing pins and
rotate the desired size dies into crimping position.
The embossed die letters must match as shown in
Figure 1.
4. When the correct size dies are in position,
release the indexing pins. Make sure that the die
locator pins return fully to their seated position and
are visible at the points indicated in Figure 1.
Dimensions in this instruction sheet are in metric
units [with U.S. customary units in brackets].
Figures are not drawn to scale.
Do NOT use these tools on aircraft applications
or on aluminum wire terminations.
Tool must be stored with the dies in the E–A (1/0)
position to eliminate tension on the handles.
(Figure 1)
This controlled document is subject to change.
For latest revision, call the FAX/PRODUCT INFO number.
ROTO–CRIMP*
Hand Crimping Tools
600850 and 600850–1
Store Tool in
This Setting
*
Embossed Letters
Must Mate as Shown
in Die Order Chart
Wire Size 8 AWG
Wire Size 4 AWG
Wire Size 1/0 AWG
Wire Size 3/0 AWG
TOOLING ASSISTANCE CENTER 1–800–722–1111
FAX/PRODUCT INFO 1–800–522–6752
For Regional Customer Service, visit our website at
www.tycoelectronics.com
E – A
Die Order Chart
Figure 1
Wire Size 2/0 AWG
Wire Size 4/0 AWG
Wire Size 6 AWG
Wire Size 2 AWG
Die Locator Pin
Instruction Sheet
408–1927
14 AUG 03 Rev C
Die
Indexing
Pin
1 of 12
LOC B

600850 Summary of contents

Page 1

... A wide selection of powered application equipment for extended–use, production operations is available. 1. INTRODUCTION ROTA–CRIMP Hand Crimping Tools 600850 and 600850–1 (shown in Figure 1) are used to apply SOLISTRAND* terminals and splices, Tubular terminals and splices, and CABLE MAKER* battery terminals onto stranded copper wire. Product CMA (circular mil area), applicable wire sizes, and wire strip lengths are provided in Figures 2 and 3 ...

Page 2

... ROTO–CRIMP Hand Crimping Tools 600850 and 600850–1 SOLISTRAND Terminals and Splices Butt Splice WIRE STRIP LENGTH (mm [in.]) BUTT TERMINAL SPLICE MIN MAX MIN 8.33 9.12 10 ...

Page 3

... Rev C ROTO–CRIMP Hand Crimping Tools 600850 and 600850–1 2. Close the tool handles until the terminal or splice is held in place. Do not deform the wire barrel. 3. Insert the stripped wire into the terminal or ...

Page 4

... SOLISTRAND parallel splice against one of the “flats” of the dies, as shown in Figure 5. Make sure that the crimps do not overlap or go off either end of the wire barrel ROTO–CRIMP Hand Crimping Tools 600850 and 600850–1 Butt Splices Brazed Seam Against Flat of Die ...

Page 5

... Conductor Butted Against Wire Stop Brazed Seam Against Flat of Die Third Crimp Crimping Tubular or SOLISTRAND Parallel Splices Rev C ROTO–CRIMP Hand Crimping Tools 600850 and 600850–1 Brazed Seam First Against Flat Crimp or Die First Crimp Conductor Butted Against Wire Stop Fourth ...

Page 6

... Make sure that crimps do not overlap or go off CAUTION the end of the wire barrel ROTO–CRIMP Hand Crimping Tools 600850 and 600850–1 A. First Crimp 1. Orient and position the flag terminal in the tool dies as shown in Figure 7. 2. Close the tool handles until the flag terminal is held in place ...

Page 7

... Rev C ROTO–CRIMP Hand Crimping Tools 600850 and 600850–1 CABLE MAKER Battery Terminals Flag Terminals (Standard Barrel) 20.64–21.43 mm [.812–.844 in.] Area 2 (Tool Die Setting) Wire Strip Length Length of Wire Barrel +0 ...

Page 8

... Make certain that all parts are securely in place. If replacements are necessary, refer to Section 7. 3. Inspect crimping areas for chipped or cracked surfaces ROTO–CRIMP Hand Crimping Tools 600850 and 600850–1 CABLE MAKER Battery Terminals C End of Connection Flush or Extended Approximately 0.79 mm [.031 in.] Beyond ...

Page 9

... Insulation does not enter terminal wire barrel. 4 Conductor is visible through inspection hole of butt splice terminals and parallel splices, conductor wire ends must be flush with or extend slightly beyond end of wire barrel. Rev C ROTO–CRIMP Hand Crimping Tools 600850 and 600850–1 Crimp Inspection Terminal 5 3 Parallel Splice 3 ...

Page 10

... Turn both adjustment (ADJ) screws clockwise approximately one–half to three–quarter turn. c. Flex the tool by opening and closing the tool handles. d. Tighten both lock (LOCK) screws ROTO–CRIMP Hand Crimping Tools 600850 and 600850–1 Crimp Inspection CABLE MAKER Battery Terminals 4 Area 1 5 ...

Page 11

... HARRISBURG PA 17105–3608 For customer repair service, please contact an Tyco Electronics Representative at 1–800–526–5136. Rev C ROTO–CRIMP Hand Crimping Tools 600850 and 600850–1 Crimp Height Measurements (Tool Handles Properly Adjusted, See Paragraph 6.2, B) “A” + “B” = Crimp Height Dimension ...

Page 12

... Note: CERTI–CRIMP* Ratchet Assembly 604220–1 (Items 1 through 10) is used on Tool 600850–1 only ROTO–CRIMP Hand Crimping Tools 600850 and 600850– 635 mm [25 in.] PART ITEM NUMBER 1 1–21004–2 2 604222–1 3 604224–1 4 604223–1 5 21021– 986816–2 7 604228– ...