45575-1 Tyco Electronics, 45575-1 Datasheet

45575-1

Manufacturer Part Number

45575-1

Description

DAHT PG BUTT 14-16

Manufacturer

Tyco Electronics

Series

Certi-Crimp™ II, Plasti-Grip™r

Datasheets

1.59824-1.pdf (1 pages)

2.45160.pdf (6 pages)

Specifications of 45575-1

Tool Type

Hand Crimper

Features

Side Entry, Ratchet

For Use With/related Products

Splices, 14-22 AWG

For Use With

328427 - CONN BUTT SPLICE 14-16AWG NATRL8-34204-1 - SPLICE PG BUTT 16-148-55792-1 - SPLC,BUTT,PG 22-16COMM22-18MIL8-324138-1 - PG BUTT SPLC 22-16COMM22-18MIL2-35244-1 - CONN SPLICE BUTT 16-14AWG8-35244-1 - CONN SPLICE BUTT 16-14AWG STD8-34068-1 - CONN SPLICE BUTT 16-14AWG STD8-328427-1 - CONN SPLICE BUTT 16-14AWG STD8-55785-1 - CONN SPLICE BUTT 16-14AWG TIN55792-1 - CONN BUTT SPLICE 16-22AWG RED324138 - CONN SPLICE BUTT 22-16AWG TIN8-34243-1 - CONN SPLICE BUTT 22-16AWG REDA28185 - CONN SPLICE BUTT 14-16AWG BLUE8-34071-1 - CONN SPLICE BUTT 14-16 AWG P-G8-34070-1 - CONN SPLICE BUTT 16-22 AWG P-G8-34067-1 - CONN SPLICE BUTT 16-22 AWG P-GA27462 - CONN SPLICE BUTT 16-22 AWG P-GPA27542 - CONN SPLICE BUTT 14-16 AWG CLRA27465 - CONN SPLICE BUTT 14-16 AWG PL-GPA27463 - CONN SPLICE BUTT16-22 AWG PL-GPA27464 - CONN SPLICE BUTT 14-16 AWG .140A09034 - CONN SPLICE BUTT 14-16 AWG P-GPA09033 - CONN SPLICE BUTT 16-22 AWG .120A0998 - CONN SPLICE BUTT 14-16 AWG .170A0997 - CONN SPLICE BUTT 16-22 AWG .140

Lead Free Status / RoHS Status

Not applicable / Not applicable

Other names

A27987

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1. INTRODUCTION

Tyco Electronics Hand Crimping Tools 45160 and

45575--1 (shown in Figure 1) are used to crimp

PLASTI-GRIP* butt splices (listed in Figure 2) onto

stranded or solid wire sizes 22 through 14 AWG.

Reasons for reissue of this instruction sheet are

provided in Section 7, REVISION SUMMARY.

2. DESCRIPTION

Each hand tool consists of two crimping jaws, locator,

two insulation crimp adjustment pins, and a CERTI-

CRIMP tool ratchet. The FRONT of the tool, into

which the splice is inserted, has the Tyco Electronics

logo marked on the link. The tool handles have color-

TE logo and Tyco Electronics are trademarks

*Trademark. Other products, logos, and company names might be trademarks of their respective owners.

PROPER USE GUIDELINES

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use a

low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.

NOTE

Crimping

Jaws

Tool Marking

Dimensions in this instruction sheet are in

millimeters [with inches in brackets]. Figures are

not drawn to scale.

Insulation Crimp Adjustment

Pins (Shown in Position 3)

(Figure 1)

TOOLING ASSISTANCE CENTER 1-800-722-1111

PRODUCT INFORMATION 1-800-522-6752

Hand Crimping Tools

45160 and 45575-1 for PLASTI-GRIP*

Butt Splices

Locator

Figure 1

coded labels which match the insulation color of the

splices and correspond with a given wire size range.

The locator positions the splice between the crimping

jaws. The insulation crimp adjustment pins are used to

regulate the crimp height of the splice insulation barrel

sleeve. The ratchet assures full crimping of the splice.

Once engaged, the ratchet will not release until the

tool handles have been FULLY closed.

3. CRIMPING PROCEDURE

Refer to Figure 2 to make sure that the splice, wire

size, and tool are compatible.

CAUTION

Color-Coded

Label

NOTE

The crimping jaws bottom before the CERTI-

CRIMP tool ratchet releases. This feature ensures

maximum electrical and tensile performance of the

crimp. Do NOT re--adjust the ratchet.

Each hand tool is coated with a preservative to

prevent rust or corrosion. Wipe this preservative

from the tool, particularly from the crimping jaws,

before using the tool.

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.tycoelectronics.com

CERTI-CRIMP* Tool

Ratchet

Instruction Sheet

408-1502

25 JUN 10 Rev H

1 of 6

LOC B

45575-1 Summary of contents

Page 1

... The tool handles have color- ©2010 Tyco Electronics Corporation, Berwyn, PA All Rights Reserved TE logo and Tyco Electronics are trademarks *Trademark. Other products, logos, and company names might be trademarks of their respective owners. Hand Crimping Tools 45160 and 45575-1 for PLASTI-GRIP* Butt Splices Color-Coded Label Locator Figure 1 coded labels which match the insulation color of the splices and correspond with a given wire size range ...

Page 2

... Application Specification 114--2161. i 45575-1 Crimp Dot Code Tool Color Code 45160 Red 45575-1 Blue 4. INSULATION CRIMP ADJUSTMENT Each tool has three insulation crimp adjustment positions to adjust the wire insulation grip: 1—Tight, 2—Medium, and 3—Loose. To obtain the desired insulation grip, proceed as follows: 408-1502 ...

Page 3

... Gaging the Crimping Chamber This inspection requires the use of a plug gage conforming to the dimensions provided in Figure 5. Tyco Electronics does not manufacture or market these gages. To gage the crimping chamber, proceed as follows: 1. Remove traces of oil or dirt from the crimping chamber and plug gages ...

Page 4

... Rev H GO Diameter Tool NO-GO 2.918--2.921 0.762-0.770 45160 [.0300-.0303] 3.172--3.175 1.016-1.024 45575-1 [.400-.0403] Figure 5 Inspection of Crimping Chamber Detail B Insulation Barrel Section GO element must pass completely through the crimping chamber. Figure 6 408-1502 ...

Page 5

... Parts other than those listed should be replaced by Tyco Electronics to ensure quality and reliability. Order replacement parts through your Tyco Electronics representative, or call 1-800--526--5142, or send a facsimile of your purchase order to 717- ...

Page 6

... Item Part Number 1 305173 LOCATOR (Stop) -- Tool 45160 Only 1 305234 LOCATOR (Stop) -- Tool 45575-1 Only 2 8-59558-2 PIN, Retaining 3 39364 SPRING, Hold Down 4 2-23620-9 PIN, Straight, Grooved 5 21045-6 RING, Retaining 6 39207 PIN, Crimp Adjustment 7 21045-3 RING, Retaining 8 24367-4 WASHER, Spring Lock 9 4-21924-4 ...