1-1804834-1 Tyco Electronics, 1-1804834-1 Datasheet

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1-1804834-1

Manufacturer Part Number
1-1804834-1
Description
TOOL HAND CRIMPPER 12-26AWG
Manufacturer
Tyco Electronics
Series
Certi-Crimp™r
Datasheet
1.1-1804834-1.pdf (4 pages)

Specifications of 1-1804834-1

Tool Type
Hand Crimper
Features
Side Entry, Ratchet
For Use With/related Products
Splices, 12-26 AWG
For Use With
A101228 - SPLICE IN-LINE CRIMP YELLOW TINA101227 - SPLICE IN-LINE CRIMP BLUE TIND-436-36CS454 - SPLICE IN-LINE CRIMP RED TINA101226 - SPLICE IN-LINE CRIMP RED TIN
Lead Free Status / RoHS Status
Not applicable / Not applicable
Double Action Hand Tool (DAHT) 1804834–1 and
Crimping Head 1–1804834–1 (shown in Figure 1) are
used to crimp Raychem MiniSeal Splices listed in
Figure 2 onto stranded wire sizes 26–12 AWG.
Read these instructions thoroughly before using the
tool.
Reasons for reissue of this instruction sheet are
provided in Section 7, REVISION SUMMARY.
The tool consists of a CERTI–CRIMP ratchet, two
crimping jaws (indenter and anvil) containing three
crimping chambers, and a terminal locator. The tool is
marked with the wire size range for each crimping
chamber. See Figure 1. Full crimping of the splice is
assured by the CERTI–CRIMP ratchet. Once
E
Dimensions in this instruction sheet are in
millimeters [with inch equivalents in brackets].
Figures and illustrations are for reference only
and are not drawn to scale.
Figure 1
12–16
16–20
20–26
engaged, the ratchet does not release until the tool
handles have been FULLY closed.
D
Strip the wire according to the dimensions listed in
Figure 2. The strip length is determined by the splice
and by the wire size. Do not nick or cut the wire
strands. Proceed as follows:
1. Close the tool handles until the ratchet releases.
Allow the tool handles to open fully.
2. Place the splice against the locator in the
appropriate crimp chamber. See Figure 3.
3. While holding the splice in place, squeeze the
tool handles together just until the jaws begin to
close on the wire barrel. Do NOT deform the wire
barrel.
4. Insert the stripped wire into the wire barrel,
making sure that the wire insulation does not enter
the wire barrel.
5. While holding the wire in place, squeeze the tool
handles together until the ratchet releases, then
allow the tool handles to open fully.
The crimping jaws bottom before the ratchet
releases. This feature ensures maximum
electrical and tensile performance of the crimp.
Do NOT re-adjust the ratchet.
D
MiniSeal Splice
Figure 2

1-1804834-1 Summary of contents

Page 1

... The tool is marked with the wire size range for each crimping chamber. See Figure 1. Full crimping of the splice is assured by the CERTI–CRIMP ratchet. Once E engaged, the ratchet does not release until the tool handles have been FULLY closed ...

Page 2

... MAINTENANCE AND INSPECTION Tyco Electronics recommends that a maintenance and inspection program be performed periodically to ensure dependable and uniform terminations. Frequency of inspection depends on: 1. The care, amount of use, and handling of the hand tool. 2. The presence of abnormal amounts of dust and dirt. 3. The degree of operator skill. ...

Page 3

... Die Closure Configuration Figure 6 1. Remove traces of oil or dirt from the crimping chambers and plug gage. 2. Close the tool handles until it is evident that the jaws have bottomed; then hold in this position. Do NOT force the jaws beyond initial contact. ...

Page 4

... Proceed as follows: 1. Select a terminal or splice, and properly stripped wire with maximum wire load (such as wire size 16 AWG and size 22–16 terminal). 2. Position the terminal or splice and wire between the crimping jaws, as described in Section 3. ...