853400-3 Tyco Electronics, 853400-3 Datasheet

DIE FOR 4 POSITION TOOL (GREEN)

853400-3

Manufacturer Part Number
853400-3
Description
DIE FOR 4 POSITION TOOL (GREEN)
Manufacturer
Tyco Electronics
Type
Handset Die Setr
Datasheets
1.1673606-1.pdf (8 pages)
2.2-231652-0.pdf (7 pages)
3.853400-1.pdf (2 pages)
4.853400-1.pdf (6 pages)

Specifications of 853400-3

Connector Type
Modular Connector, 4 pos
Crimp Handle
A9931-ND (2-231652-0)
Rohs Compliant
NA
Product
Punches & Dies
Lead Free Status / RoHS Status
Not applicable / Not applicable
Crimp Or Cable Size
-
Lead Free Status / Rohs Status
Lead free / RoHS Compliant
Other names
231651-3
A9906
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended- - use, production operations is available.
1. INTRODUCTION
This instruction sheet covers Terminating Tool
2--231652--5 which includes die set 853400--6 for
6--position DECconnect Modular Plug Connectors
with offset latch, and tool 2--231652--9 which includes
die set 853400--9 for 8--position plugs. See Figure 1.
These tools also can cut and strip flat cables. Other
cables pictured in Figure 2 will also terminate to the
plugs, but must be cut and stripped by separate tools.
E2010 Tyco Electronics Corporation, Berwyn, PA
All Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other product names, logos, or company names might be trademarks of their respective owners.
DEConnect is a trademark.
CAUTION: Do NOT cycle hand tool without
a die in place. Damage to the stripping blades
may occur.
NOTE
i
TERMINATING
TERMINATING
2--231652--5
2--231652--9
TOOL
These tools may accept other die sets (available
separately) for other sizes of the modular plug or
to replace a worn or damaged die set. Refer to
Instruction Sheet 408- - 9767.
Indenter Color Code Dot
DIE NUMBER
TOOLING ASSISTANCE CENTER 1- - 800- - 722- - 1111
PRODUCT INFORMATION 1- - 800- - 522- - 6752
Cable Cutter
853400--6
853400--9
Terminating Tools 2- 231652- 5
and 2- 231652- 9 for
DEConnect Modular Plugs
Flat Oval
Cable
Stripper
Die Holding Screw
Figure 1
Read these instructions completely and understand
them before using the terminating tools.
Reasons for reissue of this instruction sheet are
provided in Section 8, REVISION SUMMARY.
2. DESCRIPTION
Each tool features a die set unique to its purpose, but
die sets can be replaced in either tool to
accommodate all modular plugs. A die set consists of
a nest and indenter, each with the same color dot
code, one each on the nest and indenter. The dies
CORRESPONDING DIE SET
NOTE
Ratchet
Release
(Pawl)
i
COLOR DOT
Handle
ORANGE
BROWN
All dimensions are in millimeters [followed by
inches in brackets]. Figures and illustrations are
for identification only and are not drawn to scale.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
Nest Color
Code Dot
Ratchet
6--POSITION OFFSET LATCH
8--POSITION PLUGS
DESCRIPTION
Instruction Sheet
29 NOV 10
408- - 9770
Rev D
1 of 6
LOC B

853400-3 Summary of contents

Page 1

... DECconnect Modular Plug Connectors with offset latch, and tool 2--231652--9 which includes die set 853400--9 for 8--position plugs. See Figure 1. These tools also can cut and strip flat cables. Other cables pictured in Figure 2 will also terminate to the plugs, but must be cut and stripped by separate tools ...

Page 2

... Do NOT re- - adjust the ratchet. Shielded Cable (Typ) HAND TOOL ASSEMBLY COLOR DIE SET LENGTH NUMBER DOT NUMBER 6.35--7.14 2--231652--5 ORANGE 853400--6 [.25--.28] [.25--.28 12.7--14.2 2--231652--9 BROWN 853400--9 [.50--.56] [.50--.56] STRIP STRIP Rev D ...

Page 3

... Rev D Cutting and Stripping Unshielded Flat Oval Cable Step 1 Unshielded Flat Oval Cable CUT Slot Die Cable Step 2 Stop STRIP Slot Step 3 Handles Closed Step 4 Tyco Electronics Corporation Note: Not to Scale Cable Strip Length Refer to Figure 2 Figure ...

Page 4

... Remove the four screws holding both blades in place. Remove fixed blade assembly and movable blade assembly from tool. 2. Position new blades onto tool with beveled edges facing inward. Tyco Electronics Corporation Cross- - Section of Crimped Modular Plug Figure 5 Rev D ...

Page 5

... Squeeze tool handles together slowly, while watching to ensure indenter bottoms against nest. Tyco Electronics Corporation DO NOT lubricate surfaces of the die set that contact the product. These areas must be kept clean to ensure a usable modular plug cable assembly ...

Page 6

... QTY PER QTY PER TOOL 2- - 231652 231652 993314--1 993314--1 1 4--23619--8 4--23619--8 2 21045--3 21045--3 4 2--23620--5 2--23620--5 1 21045--6 21045--6 2 853400--6 853400--9 1 2--231652--0 2--231652--0 1 21045--1 21045--1 2 768522--1 768522--1 2 231662--4 231662--4 Not Included Rev D ...