90391-3 Tyco Electronics, 90391-3 Datasheet

DIE SET ULTRA-FASTONS 16-14 AWG

90391-3

Manufacturer Part Number
90391-3
Description
DIE SET ULTRA-FASTONS 16-14 AWG
Manufacturer
Tyco Electronics
Series
Pro-Crimper™ III, Faston™r
Type
Crimpersr
Datasheets

Specifications of 90391-3

Connector Type
Terminals and Splices
Crimp Handle
A28005-ND
Crimp Or Cable Size
14-16 AWG
Receptacles And Tabs ,tyco Electronics / Amp
ROHS COMPLIANT
Fits Cable/wire
16-14 AWG
Product
Tool Component
Lead Free Status / RoHS Status
Not applicable / Not applicable
For Use With
Platform Hand Tool Frame 58078-3
Lead Free Status / RoHS Status
Not applicable / Not applicable
Other names
90391-3
A28008
1. INTRODUCTION
Platform Crimping Die Assemblies 90390-3 and
90391-3 are used in Platform Hand Tool Frame
58078-3 (408-6976). The die assemblies crimp the
Ultra-Fast Fully Insulated FASTON* Terminals listed in
Figure 2. Read These instructions before using the
Platform Hand Tool Frame and Platform Crimping
Dies.
Reasons for reissue are provided in Section 7,
REVISION SUMMARY.
2. DESCRIPTION
Each die assembly consists of an upper die (crimper)
and a lower die (anvil), a retaining screw (on the upper
die), and a hex wrench for securing the lower die to
the platform of the hand tool frame.
The die assemblies are identified by part numbers,
color dot codes, and applicable wire range
designations. See Figure 1. The 90390-3 die
assembly has a red color dot on both the crimper and
©2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
TE logo is a trademark.
*Trademark. Other products, logos, and company names might be trademarks of their respective owners.
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use
and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
Lower Die
Assembly
(Anvil)
NOTE
Crimp Symbol
(Dot Code)
i
Dimensions are in millimeters [with inch
equivalents in brackets]. Figures are for
identification only and are not drawn to scale.
Figure 1
Crimping Die Assemblies
90390-3 and 90391-3
Color Code
Die Retaining
Screw
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
Upper Die
Assembly
(Crimper
the anvil, while the 90391-3 die assembly has a blue
color dot on the crimper and the anvil. The color
coding on the die assembly corresponds to the color
coding on translucent insulation of the Ultra-Fast
FASTON terminal for easier identification when
crimping.
3. INSTALLATION
Determine the part number of the terminal you are
crimping, then refer to the table in Figure 2 and select
the appropriate die assembly. Install dies as described
below.
3.1. Installing Lower Die Assembly
3.2. Installing Upper Die Assembly
1. Squeeze the tool handlers together until they
bottom. Then allow them to open fully.
2. Hold the hand tool frame so that the back of
the tool is facing you and note the socket head
screw located in the lower die platform. See
Figure 3.
3. Slide the lower die onto the lower platform,
ensuring that the drilled holes on the side of the
lower die line up with the socket head screw.
4. With the lower die in place, turn the socket
head screw (on the die platform) clockwise until
snug. Do NOT overtighten.
1. Remove the die retaining screw from the die
assembly.
2. Position the upper die in upper die platform of
the tool. Thread the die retaining screw through
the mounting hole in the top of tool and tighten
the screw until it is snug but NOT secured.
3. While guiding the upper die into alignment with
the lower die, slowly close the tool handles until
the dies bottom.
4. Tighten the upper die retaining screw until the
die is secure.
5. Squeeze the tool handles together until the
ratchet releases. Allow the tool handles to open
fully. The tool is now ready for use.
NOTE
i
If the lower die will not seat on the lower die
platform with the drilled hole aligned with the socket
head screw, use the hex wrench to turn the screw
either in or out until the set screw does not protrude
from either side of the lower tool jaw.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
Instruction Sheet
408-9279
16 Mar 11 Rev D
1 of 5
LOC B

90391-3 Summary of contents

Page 1

... TE logo is a trademark. *Trademark. Other products, logos, and company names might be trademarks of their respective owners. the anvil, while the 90391-3 die assembly has a blue color dot on the crimper and the anvil. The color coding on the die assembly corresponds to the color ...

Page 2

... Dot 520183 1 Dot 520263 1 Dot 520102 1 Dot 520128 Plain (No Mark) 520370 2 Dots 350815 2 Dots 520124 2 Dots --- Plain (No Mark) 520340 Plain (No Mark) 520150 2 Dots 350819 90391-3 2 Dots 520116 2 Dots 520140 2 Dots 520106 2 Dots 520132 Plain (No Mark) 520128 Plain (No Mark) 520856 Plain (No Mark ...

Page 3

Die Retaining Screw Die Stop Setscrew (Slush on Both Sides) Figure 3 4. CRIMPING PROCEDURE 1. Refer to the table in Figure 2, select a wire of the specified size and strip the wire to the dimension provided. Do NOT ...

Page 4

... Figure 5 6. REPLACEMENT AND REPAIR The parts listed in Figure 6 are customer- replaceable. A complete inventory can be stocked and controlled to prevent lost time when replacement of parts is necessary. Order replacement parts through your Tyco Electronics Representative, or call ...

Page 5

... CUSTOMER SERVICE (038-035) TYCO ELECTRONICS CORPORATION PO BOX 3608 HARRISBURG PA 17105-3608 Dies may be returned to Tyco Electronics for evaluation and repair. For tool repair service, contact a Tyco Electronics Representative at 1-800-526-5136. 1 31.09 [1.224] 9.47 Red [.373] ITEM NO. PART NUMBER 1 3-21000-4 2 21027-3 Rev D 7 ...