1490406-1 Tyco Electronics, 1490406-1 Datasheet

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1490406-1

Manufacturer Part Number
1490406-1
Description
DIE ASSEMBLY TERMINYL 2AWG RED
Manufacturer
Tyco Electronics
Datasheet
1.6-305927-4.pdf (7 pages)

Specifications of 1490406-1

For Use With
324623 - CONN SPLICE BUTT 2AWG RED324055 - TERMINAL RING TONGUE SIZE 1/2A28017 - CONN RING 2 AWG #10 RED TERMINYLA27393 - CONN RING 2 AWG #5/16 RED TRMNYLA27394 - CONN RING 2 AWG #3/8 TERMINYLA27392 - CONN RING 2 AWG #1/4 TERMINYL
Lead Free Status / RoHS Status
Not applicable / Not applicable
D
These crimping die assemblies listed in Figure 1
crimp TERMINYL* terminals and splices onto wire
sizes 8 through 1/0 AWG. Refer to Figure 1 to ensure
compatibility of crimping die, head or tool, and wire
size.
For detailed information about the head or tool, refer
to the instructions packaged with the head or tool.
E
Not to be used for splices
Stationary Die
(Nest)
Figure 1
Moving Die
(Anvil)
D
D D
Each crimping die consists of a stationary die (nest)
and a moving die (anvil). The stationary die features a
locator. Each die contains a color code dot that
matches the color code of the terminal and splice.
When mated, the dies form a crimping chamber.
Ensure that the possibility of accidental activation of
the hydraulic power unit has been eliminated, and
proceed as follows:
1. Depress the upper release button located in the
C–head and slide the nest into place.
2. Release the button and rock the die back and
forth until the nest snaps in place.
3. Activate the power unit until the lower die
release button located in the ram is exposed.
4. Depress the release button and slide the
indenter into place.
5. Release the button and rock the indenter
back–and–forth until the die snaps in place.
6. Return the ram to the down position.
1. Depress the upper release button located in the
C–head and slide the nest out of the head.
i
!
!
All dimensions on this document are in metric
units [with U.S. customary units in brackets].
Figures and illustrations are for identification only
and are not drawn to scale.
Do not operate tool without the dies.
To avoid personal injury, ALWAYS release
hydraulic pressure to hose or control and
disconnect power unit from power supply before
installing or removing dies.
To avoid damage to the dies, be sure that the
moving and stationary dies are properly oriented.

1490406-1 Summary of contents

Page 1

Stationary Die (Nest) D Not to be used for splices Figure 1 These crimping die assemblies listed in Figure 1 crimp TERMINYL* terminals and splices onto wire sizes 8 through 1/0 AWG. Refer to Figure 1 to ensure compatibility of ...

Page 2

Crimping Die Assemblies 2. Activate the power unit until the lower die release button in the ram is exposed. 3. Depress the release button and slide the indenter out of the ream. Figure 2 4. CRIMPING PROCEDURE 4.1. Crimping Terminals ...

Page 3

... For example, use Crimping Die 1490598–1 (for wire size 6 AWG) to crimp both ends of the splice with step–down adapter for stepping down from wire size AWG. Tyco Electronics Corporation 408-8704 Edge of Window Indent Resting Against Locator ...

Page 4

... Make sure all die components are in place. If replacements are necessary, refer to the replacement parts listed in Figure 10. 3. Check components for wear. Remove and replace worn components. Tyco Electronics Corporation Rev ...

Page 5

Crimping Die Assemblies 4. Inspect the crimp area for flattened, chipped, cracked, worn, or broken areas. If damage is evident, the dies must be repaired before returning them to service (see Section 7, REPLACEMENT AND REPAIR). A ACCEPT REJECT Figure ...

Page 6

... Figure 8 1. Mate the dies until it is evident that they have bottomed. Hold the dies in this position. 2. Align the GO element with the crimping chamber ...

Page 7

... A Rev REPLACEMENT PARTS 1490406-1 1490700-1 1490407-2 1490407-1 1490407-5 1490353-2 1490353-1 1490353-5 1490357-1 1490791-1 1490791-2 2-21000-0 4-306105-4 3-21000-0 21018-5 21018-5 21018-6 2-21000-2 4-306105-6 6-305927-4 1490356-5 1490356-1 1490356-8 --- 1490356-4 1-1490356-1 --- 1490356-3 1-1490356-0 ...