68009 Tyco Electronics, 68009 Datasheet

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68009

Manufacturer Part Number
68009
Description
DIE COPALUM SEALED 69066 4-2AWG
Manufacturer
Tyco Electronics
Datasheet
1.68010-1.pdf (9 pages)

Specifications of 68009

Lead Free Status / RoHS Status
Not applicable / Not applicable
1. INTRODUCTION
The crimping die assemblies listed in Figure 1 are
used to crimp COPALUM sealed terminals and
splices.
The crimping die assemblies must be installed into
the crimping heads shown in Figure 1. Refer to the
instruction sheet packaged with the crimping head for
information concerning die installation and general
performance of the head.
Reasons for reissue of this instruction sheet are
provided in Section 7, REVISION SUMMARY.
Read these instructions thoroughly before using the
die assemblies.
E
CRIMPING DIE ASSEMBLY
NOTE
i
Figure 1
CRIMPING HEAD
Crimping Die Assemblies for
COPALUM* Sealed Terminals and Splices
2. DESCRIPTION
The die assemblies consist of stationary dies (nests)
and moving dies (anvils). Refer to Figure 2 to ensure
the compatibility of die assemblies, crimping heads,
and terminals and splices.
2.1. Die Installation
The shanks on the moving and stationary dies are
offset, and there are alignment dots on the FRONT
surface of the dies. The shanks of the dies must be
offset to the same surface and the dots must be
aligned, and face the operator, in order to achieve
proper mating of the dies.
Refer to Instruction Sheet 408–9535 for die
installation procedure for Crimping Head 58422–1;
408–2453 for Crimping Head 69066; 408–8914
for Crimping Head 1752787–1; and 408–8956 for
Crimping Head 1752877–1.
2.2. Wire, Terminal, and Splice Selection
Refer to Figure 2 and select the appropriate wire, die
assembly, and terminal or splice. Strip the wire to the
length indicated in the table.
CAUTION
CAUTION
DANGER
NOTE
!
!
i
www.tycoelectronics.com
408-2281
1

68009 Summary of contents

Page 1

CRIMPING DIE ASSEMBLY CRIMPING HEAD Figure 1 1. INTRODUCTION The crimping die assemblies listed in Figure 1 are used to crimp COPALUM sealed terminals and splices. The crimping die assemblies must be installed into the crimping heads shown in Figure ...

Page 2

Crimping Die Assemblies for COPALUM Sealed Terminals and Splices Wire Strip Length 1 +1. TERMINALS (RT) ALUMINUM WIRE BUTT SPLICES SINGLE DOUBLE mm (BS) HOLE HOLE (CMA TRANSITIONAL BUTT SPLICES (TS) ...

Page 3

... Tyco Electronics Corporation 11.11 68006 12.70 68007 0058422-1 0069066-0 0069066 0 15.88 68008 1752787 68008-1 8 1752877-1 1752877 1 19.10 68009 20.57 68010-2 [.810] 25.40 68011-1 68011 1 [1] 25.40 0058422-1 59877-1 1752787-1 [1] 25.40 314948-1 [ [1] 1976441 1 25.40 [1] 1976441-1 0058422 1 0058422-1 25.40 [1] 1976442-1 1752787 1 1752787-1 25.40 [1] ...

Page 4

... If the terminal sticks in the die after crimping, apply a rocking action to remove it from the die. i Wipe light oil or use spray dry lubricant on the dies to prevent sticking. Tyco Electronics Corporation 408-2281 Grip Terminal Between Die Assembly and Break Away Terminal Cutout When Removing Terminal from Die Assembly ...

Page 5

... See Figure 5. Follow the same procedure used to crimp first side of splice (Steps 1 through 5). Tyco Electronics Corporation 408-2281 Edge of Die Positioned Within Width of Splice Crimp Mark ...

Page 6

... SAE 20 motor oil. If not, the dies must be replaced or repaired before returning them to service. For additional information concerning the use of the plug gage, refer to Instruction Sheet 408–7424. Tyco Electronics Corporation 408-2281 Rev W ...

Page 7

Inspection of Wire Barrel Crimping Chamber Suggested Plug Gage Design Die Closure Configuration Figure 6 (Cont’d) Wire Barrel Crimping Chamber ...

Page 8

... Insulation Sealing Crimping Chamber Figure 6 (End) or write to: CUSTOMER SERVICE (38–35) TYCO ELECTRONICS CORPORATION PO BOX 3608 HARRISBURG, PA 17105–3608 Dies may also be returned for evaluation and repair. For die repair service, call 1–800–526–5136. ...

Page 9

... Revisions to this instruction sheet include: S Updated document to corporate requirements S Added part number 68008–1 in tables in Figures and 7 Rev 108 [4.25] 51 [2.00] 312309-3 312309-4 1-312309-0 1-312309-1 307465-3 307465-4 307465-5 307465-5 314951-2 1-312309-4 1-307465-2 1-307465-3 Figure 7 Tyco Electronics Corporation 312309-7 314951-1 314965-1 307465-7 307465-9 307465 ...