68204-1 Tyco Electronics, 68204-1 Datasheet
![no-image](/images/manufacturer_photos/0/6/687/tyco_electronics_sml.jpg)
68204-1
Specifications of 68204-1
68204-1 Summary of contents
Page 1
... The dies are coated with preservative to prevent rust and corrosion. Wipe this preservative from the dies, particularly from the crimping areas. Fur further instructions relative to the hydraulic power unit and hydraulic crimping heads, refer to the instructions packaged with these tools. E AMPOWER* Disconnect Terminal Crimping Dies NOTE ...
Page 2
Avoid personal injury. When operating power unit, exercise caution while holding terminals or wire near crimping area. 1. Select the proper size terminals and die set for the wire size being used. See Figure 2. 2. Strip the wire to ...
Page 3
... Inspect crimped terminals by checking the features described in Figure 5. Use only terminals meeting the conditions shown in the “ACCEPT” column. “REJECT” terminals can be avoided through careful use of instructions in Section 2, and by performing regular die maintenance as instructed in Section 4. Tyco Electronics Corporation 408-2292-3 Large Slot Crimp Location Marks ...
Page 4
AMPOWER Disconnect Terminal Crimping Dies Single Crimp 1/0 to 350 MCM Terminals Dual Crimp 400 MCM Terminals Dual Crimp 500-600 MCM Terminals 4 Single Crimp 1/0-350 MCM Terminals Dual Crimp 400 MCM Terminals Dual Crimp 500-600 MCM Terminals Figure 5 ...
Page 5
... Figure 7 Die closure inspection is accomplished using GO/NO–GO plug gages. Tyco Electronics neither manufactures nor sells plug gages. A suggested plug gage design and the GO/NO–GO dimensions for plug gage members are given in Figure 7. The following procedure is recommended for inspection the die closure ...
Page 6
... Updated document to corporate requirements S Added new die part numbers to tables in Figures and 9 S Changed 500 MCM to 500–600 MCM in all instances S Added table to Figure 1 DIE SET NUMBER AND COMPONENT PART NUMBERS 68203-1 68204-1 68206-1 Figure 9 408-2292-3 500 Thru 600 MCM Dies 68332-1 46757-3 A ...