69254-1 Tyco Electronics, 69254-1 Datasheet

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69254-1

Manufacturer Part Number
69254-1
Description
DIE PO INSUL SPLICE 69099 2/0
Manufacturer
Tyco Electronics
Datasheet
1.69254-1.pdf (4 pages)

Specifications of 69254-1

Lead Free Status / RoHS Status
Not applicable / Not applicable
1. INTRODUCTION
Post–Insulated STRATO–THERM Terminal
and Splice Die Assemblies 69211–[ ], 69212–[ ],
69213–[ ], 69214–[ ], 69215–[ ], and 69254–[ ] are
used in conjunction with DYNA–CRIMP* Crimping
Head 69099 or 1752868–1 and Hydraulic Power Unit
69120–[ ] or 1804700–[ ] to crimp the insulating
sleeve of Post–Insulated STRATO–THERM Terminals
and Splices. The die assembly is selected according
to the wire size being used.
Refer to Instruction Sheets 408–2458 or 408–8959
(supplied with crimping head) and Customer Manuals
409–1950 or 409–10081 (supplied with power unit) for
tooling information. Product part number information
is available in Catalog 82011.
E
NOTE
i
All dimensions on this document are in
millimeters [with inches in brackets]. Figures and
illustrations are for reference only and are not
drawn to scale.
Figure 1
Post-Insulated STRATO-THERM*
Terminal and Splice Die Assemblies
Reasons for reissue are given in Section 7,
REVISION SUMMARY.
2. DESCRIPTION
Each die assembly consists of an upper die
(stationary) and a lower die (moving), each marked
with the wire size. When mated, the dies form the
crimping chamber. Each die is held in the crimping
head by a single screw.
3. DIE ASSEMBLY INSTALLATION AND REMOVAL
3.1. Installation
Before installing the die assembly, install the crimping
head onto the power unit as described in Instruction
Sheets 408–2458 or 408–8959, and Customer
Manuals 409–1950 or 409–10081.
DANGER
1. Loosen the setscrew in the top of the crimping
head and insert shank on upper die, making sure
that the shank is facing the setscrew. Refer to
Figure 2. Tighten setscrew just enough to hold die
in place.
2. Activate the power unit by depressing the foot
switch or trigger control with short, quick strokes.
Advance the ram until the setscrew in the ram is
visible.
To avoid personal injury, exercise extreme
caution when using the power unit. Avoid
depressing the foot switch or trigger control when
installing or removing die assembly.
Figure 2
www.tycoelectronics.com
408-1826
1

69254-1 Summary of contents

Page 1

... INTRODUCTION Post–Insulated STRATO–THERM Terminal and Splice Die Assemblies 69211–[ ], 69212–[ ], 69213–[ ], 69214–[ ], 69215–[ ], and 69254–[ ] are used in conjunction with DYNA–CRIMP* Crimping Head 69099 or 1752868–1 and Hydraulic Power Unit 69120– 1804700– crimp the insulating sleeve of Post– ...

Page 2

... To crimp the other half of a splice, reposition the uncrimped side in the crimping chamber. 6. Remove crimped terminal or splice from die and inspect the crimp. Ring Bushing Insulating Sleeve Figure 3 Tyco Electronics Corporation 408-1826 Crimped Wire Barrel of Terminal Bushing Butts Against Crimped Cartridge Ring Bushing Insulating Sleeve ...

Page 3

... Periodic Inspection A. Visual Inspection Inspect die closure surfaces of the dies for worn, cracked, or broken areas. If damage is evident, return the die assembly to Tyco Electronics for evaluation and repair. See Section 6, REPLACEMENT. B. Gaging the Crimping Chamber This inspection requires the use of a plug gage conforming to the dimensions shown in Figure 5 ...

Page 4

... Figure DIES POSITIONED AT GAGE DIMENSION NO-GO Dim. 42.26 [1.664] Gage Dim. NO-GO 8.151-8.153 [.3209-.3210] 9.878-9.881 [.3889-.3890] 11 ...