1-49513-0 Tyco Electronics, 1-49513-0 Datasheet

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1-49513-0

Manufacturer Part Number
1-49513-0
Description
TOOL HEAD BAT 16-14AWG CRIMP DG
Manufacturer
Tyco Electronics
Series
Diamond Grip™r
Datasheet

Specifications of 1-49513-0

Connector Type
Terminals and Splices
Crimp Handle
1213563-1, 1213804
Crimp Or Cable Size
14-16 AWG
Lead Free Status / RoHS Status
Not applicable / Not applicable
Crimping Heads 1–48070–0, 1–49512–0, and
1–49513–0 are designed to crimp DIAMOND GRIP
Terminals and Splices onto wire size 26–14 AWG.
Refer to Figure 2. The crimping heads are used with
Double Action Battery Powered Hand Tool Kits
1213804–[ ].
This instruction sheet provides recommended
procedures for wire preparation, crimping head
installation, crimping, and maintenance and
inspection. For information concerning tool setup and
operation, refer to Customer Manual 409–10056
packaged with the battery tool kit.
E
The crimping heads can also be used with the
626 Double Action Pneumatic Tool Adapter
1213563-1.
Figure 1
Reasons for reissue are provided in Section 8,
REVISION SUMMARY.
The crimping head consists of integral jaws which
close in an arc–like motion. After an operator locates
the terminal or splice between the crimping jaws and
inserts the stripped wire, the tool is activated to crimp
the terminal or splice to the wire.
Dimensions are in metric units with [inches in
brackets]. Figures and illustrations are for
reference only and are not drawn to scale.
Crimping heads are coated with a preservative to
prevent rust and corrosion. Wipe this preservative
from the head, particularly from the crimping
surfaces.

1-49513-0 Summary of contents

Page 1

... Reasons for reissue are provided in Section 8, REVISION SUMMARY. The crimping head consists of integral jaws which close in an arc–like motion. After an operator locates the terminal or splice between the crimping jaws and inserts the stripped wire, the tool is activated to crimp the terminal or splice to the wire. ...

Page 2

... Tyco Electronics terminals or splices. 2 DIAMOND GRIP Terminal and Splice Crimping Heads 4.1. Terminal Crimping Procedure 1. Strip wire to dimensions shown in Figure 2. DO NOT nick wire strand or use wires with nicked or missing conductor strands. 2. Center the terminal or splice wire barrel in the appropriate crimp chamber. See Figure 3 3 ...

Page 3

... Activate tool to complete the crimp crimp the other half of the butt splice, reposition it in the crimping jaws and repeat Steps 1 through 5. If the splice cannot be turned, rotate crimping head. See Figure 4. Butt Splices C B B" Equals Wire Barrel C" Equals Insulation Barrel ...

Page 4

... Nicked or missing conductor strands. Figure 6 1. Remove dust, moisture, and other contaminants with a clean, soft brush lint–free cloth. Do NOT use objects that could damage the head. 2. Make sure that all pins, rings, and other components are in place and secure. DANGER To avoid personal injury and damage to the tool, make sure quick pins are properly inserted ...

Page 5

... Figure 7 3. Align GO element with wire barrel crimping section. Push element straight into crimping chamber without using force. The GO element must pass completely through the chamber as shown in Figure 8A. 4. Align the NO– ...

Page 6

... Tyco Electronics Tooling Assistance Center at the number at the bottom of page 1. 8. REVISION SUMMARY S Initial release of document Inspect Insulation Crimp Jaws Detail B Figure 8 Locator Detail REPLACEMENT PARTS TOOL NUMBERS AND LOCATOR DETAIL REFERENCE 1-48070-0 1-49512-0 Figure 9 408-10031 QTY PER PER 1-49513-0 HEAD A ...