69344 Tyco Electronics, 69344 Datasheet

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69344

Manufacturer Part Number
69344
Description
DIE PIDG 69365 26-22AWG
Manufacturer
Tyco Electronics
Datasheet
1.69735.pdf (11 pages)

Specifications of 69344

Lead Free Status / RoHS Status
Not applicable / Not applicable
PROPER USE GUIDELINES
1. INTRODUCTION
The die assemblies listed in Figure 1 will crimp
terminals and splices for the following product families
with wire sizes 26 through 10 AWG:
with wire sizes 22 through 10 AWG:
These die assemblies are designed to be used with
Hand Tool 69710–1. Refer to Instruction Sheet
408–2095 for information concerning the tool.
Contact TOOLING ASSISTANCE CENTER at the
number at the bottom of this page for other
recommended tooling.
E
— PIDG* terminals and splices
— PIDG insulation restricting nylon terminals
— PIDG STRATO–THERM* terminals
— PLASTI–GRIP* terminals
— DIAMOND GRIP* terminals and splices
NOTE
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All numerical values in this instruction sheet are
in metric units [with U.S. customary units in
brackets]. Dimensions are in millimeters [and
inches]. Figures are not drawn to scale.
CRIMPING DIE ASSEMBLIES
Note:
Figure 1
Terminal and Splice
Crimping Die Assemblies
Reasons for reissue of this instruction sheet are
provided in Section 7, REVISION SUMMARY.
2. DESCRIPTION
The die assembly consists of a moving die and a
stationary die. See Figure 1.
The dies and the terminals and splices are color–
coded according to wire size for easy identification.
When the terminal and splice are properly crimped in
the correct die assembly, 1 dot or 2 dots (depending
on wire size) will appear embossed on the top and
bottom of the terminal or splice. DIAMOND GRIP
terminals and splices do not have a color code or
crimp dot code. See Figures 2, 3, and 4.
3. CRIMPING PROCEDURE
NOTE
1. Install the die assembly according to the
instructions included with the tool.
NOTE
2. Strip the wire to the dimensions provided in
Figure 2, 3, 4, or 5; depending on the wire size and
product to be crimped.
3. Place the terminal or splice in the stationary die
as shown in Figure 6, 7, or 8.
NOTE
4. Close the tool handles until the terminal or splice
is held firmly in place.
5. For a terminal, insert a stripped wire into the
insulation barrel until the wire butts against the
locator. For a splice, insert the stripped wire into an
insulation barrel until the wire butts against the wire
stop in the splice.
6. Complete the crimp by closing the tool handles
until the ratchet releases.
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The dies are coated with oil to prevent rust and
corrosion. Wipe this oil from the dies, particularly
from the crimping area.
Refer to Paragraph 2.4 for insulation crimp
adjustment.
Dies will not accommodate terminals with tongue
width exceeding 11.91 [.469].
www.tycoelectronics.com
408-1632
1

69344 Summary of contents

Page 1

PROPER USE GUIDELINES Note: CRIMPING DIE ASSEMBLIES Figure 1 1. INTRODUCTION The die assemblies listed in Figure 1 will crimp terminals and splices for the following product families with wire sizes 26 through 10 AWG: — PIDG* terminals and splices ...

Page 2

Terminal and Splice Crimping Die Assemblies WIRE SIZE (AWG) WIRE SIZE (AWG) DIE ASSEMBLY RANGE RANGE PIDG Insulation Restricting Nylon Terminal WIRE DIE ASSEMBLY INSULATION SIZE (AWG) DIAMETER RANGE PIDG Terminal and Splice ...

Page 3

Allow the handles to open fully, and remove the crimped terminal or splice. 8. For a splice, reposition the uncrimped insulation barrel in the stationary die. If the splice cannot be turned, turn the tool. Close ...

Page 4

... Remove the moving die from Locator the die holder. Turn the lower insulation adjustment spacer that it fits between the moving die and the die holder. No. 2 will appear on the corner of the spacer nearest the color code dot. Tyco Electronics Corporation 408-1632 Rev B ...

Page 5

... Insert the moving die into the tool die holder. 11. With the wire barrel crimping section of the dies bottomed, check the insulation barrel section of the crimping chamber using the proper plug gage in the same manner as steps 6 and 7. See Figure 12, Detail B. Tyco Electronics Corporation 408-1632 Pitted Surface Chipped Edge ...

Page 6

Die Closure Configuration H H Die Closure Configuration Figure ...

Page 7

... Customer–replaceable parts are listed in Figure 12. A complete inventory should be stocked and controlled to prevent lost time when replacement of parts is necessary. Parts other than those listed should be replaced by Tyco Electronics Corporation to ensure quality and reliability. Order replacement parts through your representative, or call 1–800–526–5142, or send a facsimile of your purchase order to 717– ...

Page 8

Terminal and Splice Crimping Die Assemblies ITEM ITEM DESCRIPTION DESCRIPTION 8 PART NUMBER FOR DIE ASSEMBLY 47806-2 47807-1 Figure 12 (Cont’d) 408-1632 QTY PER DIE ASSEMBLY 47808-5 B ...

Page 9

Terminal and Splice Crimping Die Assemblies ITEM DESCRIPTION B PART NUMBER FOR DIE ASSEMBLY 46251-2 Figure 12 (Cont’d) 408-1632 QTY PER DIE ASSEMBLY 9 ...

Page 10

... Terminal and Splice Crimping Die Assemblies ITEM ITEM DESCRIPTION DESCRIPTION 10 PART NUMBER FOR DIE ASSEMBLY 47808-6 69342 Figure 12 (Cont’d) 408-1632 QTY PER DIE ASSEMBLY 69344 B ...

Page 11

Terminal and Splice Crimping Die Assemblies ITEM ITEM DESCRIPTION DESCRIPTION B PART NUMBER DIE ASSEMBLY 69731 69732 69733 Figure 12 (End) 408-1632 QTY PER DIE DIE 69734 69735 ASSEMBLY 11 ...