601967-2 Tyco Electronics, 601967-2 Datasheet

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601967-2

Manufacturer Part Number
601967-2
Description
POSITIONER M22520/1-02
Manufacturer
Tyco Electronics
Datasheet

Specifications of 601967-2

Product
Tool Component
Lead Free Status / RoHS Status
Not applicable / Not applicable
PROPER USE GUIDELINES
1. INTRODUCTION
This instruction sheet covers tooling selections for
crimping, inserting, and extracting screw–machine
contacts, and manual application procedures.
Application procedures for the other tools are
packaged with the tool. Read these instructions
thoroughly before making any selections.
E
NOTE
i
Tooling for Tape Mounted Contacts
Dimensions in this instruction sheet are in
millimeters [with inches in brackets]. Figures and
illustrations are for reference only and are not
drawn to scale.
Tooling for Loose-Piece Contacts
Figure 1
Application Tooling for
Screw-Machine Contacts
Reasons for reissue of this instruction sheet are
provided in Section 7, REVISION SUMMARY.
2. DESCRIPTION
The screw–machine contacts are supplied in
loose–piece for manual (4/8–indent hand crimping
tools) application and tape mounted for power
assisted (machine) application. Insertion and
extraction tools are used to insert contacts into and
extract contacts from connectors. See Figure 1.
The military uses a standardized numbering system
which pertains to the tools that are qualified to military
specifications (spec). Refer to Figure 2 for a
cross–reference of these tools.
Refer to Figure 3 for proper contact and tooling
combination. Read the chart from the left page across
to the right page.
Description
Part Number
Figure 2
www.tycoelectronics.com
408-7516
Military Spec
1

601967-2 Summary of contents

Page 1

... Insertion and extraction tools are used to insert contacts into and extract contacts from connectors. See Figure 1. The military uses a standardized numbering system which pertains to the tools that are qualified to military specifications (spec). Refer to Figure 2 for a cross–reference of these tools. Description Refer to Figure 3 for proper contact and tooling combination ...

Page 2

... Figure 3 (Cont’d) Tyco Electronics Corporation 408-7516 WIRE TOOL SELECTOR Strip SETTING Length 2 5.16 [.203 5.16 [.203 5.16 [.203 5.16 [.203 6.35 [.250 250 5.16 [.203] ...

Page 3

... 1-601967-6 1 601967 6 601967-1 58305 601967 5 1-601967-5 601967-1 1-601967-6 58305-1 or 58305 1 601967 1 601967-1 1-601967-5 1 601967 5 1-601967-6 58305 1 58305-1 or 601967 1 601967-1 1-601967-5 1 601967 5 1-601967-6 58305-1 or 601967-1 1-601967-5 1-601967-5 58305 1 58305-1 or 601967 1 601967-1 1-601967-6 1 601967 6 45098 or 1 601967 6 1-601967-6 601967-1 601967 1 1-601967-6 90136-1 or 601967-1 ...

Page 4

Application Tooling for Screw-Machine Contacts CONTACT Product Line Size Pin À Á 4 Size Socket Military Spec (AWG) Á À À À Figure 3 (Cont’d) 408-7516 WIRE TOOL SELECTOR Strip SETTING Length Á À À À D ...

Page 5

... Hand Crimping Turret Head Tool 58305-1 or 58305 1 1-601967-5 601967-1 601967 1 58305-1 or 1-601967-5 1 601967 5 601967-1 58305-1 or 58305 1 1-601967-5 601967 1 601967-1 45098 or 1-601967-6 1 601967 6 601967-1 1-601967-6 1 601967 6 45098 or 45098 601967-1 601967 1 1-601967-5 45098 or 1-601967-6 601967-1 1-601967-6 1 601967 6 45098 or 45098 601967-1 601967 1 1-601967-5 1-601966-0 ...

Page 6

Application Tooling for Screw-Machine Contacts CONTACT Product Line Size Pin À 6 Size Socket Military Spec (AWG) À À Figure 3 (Cont’d) 408-7516 WIRE TOOL SELECTOR Strip SETTING Length À À D ...

Page 7

... D Rev CONNECTOR CONNECTOR Military Spec Machine Funnel 599406-5 125905-8 MIL-C-81659 599406-5 125905-8 MIL-C-8165 ...

Page 8

Figure 3 (Cont’d) Á Á Á Á Á Á Á Á Á Á Á Á Á ...

Page 9

... Military Spec Machine Funnel 599406-7 1-125905-2 599406-7 1-125905-2 599406-7 125905-1 125905-1 125905-1 599406-7 (Max Insulation Di Dia 1.98 [.078 078]) Figure 3 (Cont’d) Tyco Electronics Corporation 408-7516 INSERTION INSERTION EXTRACTION EXTRACTION TOOL TOOL 91040-7 91074-1 91074-1 91074-1 91074-1 91074-1 91074-1 91066-1 91066-1 ...

Page 10

Figure 3 (Cont’d) ...

Page 11

... Application Tooling for Screw-Machine Contacts Tooling for Loose Piece Contacts Tooling for Tape Mounted Contacts Positioner or Hand Crimping Turret Head Tool 601967-2 601967-1 601967-2 601967-1 1 601967 2 1-601967-2 601967 1 601967-1 1-601967-2 1 601967 2 601967-1 601967 1 608650 1 608650-1 601966 6 601966-6 601966 1 601966-1 601966 4 601966-4 601966 1 601966-1 601966 6 ...

Page 12

Figure 3 (Cont’d) ...

Page 13

... 601967 1 601967-1 H Military Spec MIL-C-22520/1-05 Rev D CONNECTOR CONNECTOR Military Spec Machine Funnel 599406-7 125905-1 599406-7 125905-1 Figure 3 (End) ...

Page 14

... Turret in Locked Position Positioner Installed Turret Extended Index Ratchet Mark Retainer Ring (Hidden) Selector Knob and Dial Back of Tool Tyco Electronics Corporation 408-7516 Turret Trigger Back of Turret Head Data Plate Socket Head Cap Screw (2 Places) Turret Head Installed Tool Handles Figure 5 D ...

Page 15

... This inspection requires the use of a micrometer, or equivalent, as shown in Figure 10 recommended using the micrometer (Dial Micrometer 27–9) which may be purchased from: Tyco Electronics Corporation 408-7516 B.C. Ames Company Lexington Street Waltham, MA 02154 ...

Page 16

Suggested Plug Gage Design Figure 7 For Periodic General Inspection Figure 8 Gaging the Die Opening É É É É É É To inspect the crimp height, proceed as follows: ...

Page 17

... CUSTOMER SERVICE (038–035) TYCO ELECTRONICS CORPORATION PO BOX 3608 HARRISBURG PA 17105–3608 For customer repair service, contact a Tyco Electronics Representative at 1–800–526–5136. Rev D 7. REVISION SUMMARY S Updated document to corporate requirement S New format S Deleted duplicate part number in Figure 2 Tyco Electronics Corporation 408-7516 ...