324544 Tyco Electronics, 324544 Datasheet
324544
Specifications of 324544
Related parts for 324544
324544 Summary of contents
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NOTE i 1. INTRODUCTION This specification covers the requirements for application of PIDG terminals, splices, and end caps in various operating environments. Each consists of a precision–formed metal wire barrel and a copper sleeve encased in insulating material made of ...
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... TETRA–CRIMP* Hand Crimping Tool 59824–1 408–3295 Preparing (Reel–Wrap) Reel of Contacts for Applicator Tooling 408–4099 Pneumatic TETRA–CRIMP Adapter 679305–1 408–4105 Straight Action Crimper 217200– Wire Barrel Copper Window Sleeve Figure 1 (End) Tyco Electronics Corporation 114-2157 End Cap Insulation Rev E ...
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... C. Shelf Life The product should remain in the shipping containers until ready for use to prevent inadvertent damage. The product should be used on a first in, first out basis to avoid storage contamination that could adversely affect signal transmissions. Rev E Tyco Electronics Corporation 114-2157 ...
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PIDG Terminals, Splices, and End Caps D. Chemical Exposure Do not store product near chemicals listed below. They could cause stress corrosion cracking of product. Alkalies Ammonia Amines Carbonates 3.3. Wire Selection and Preparation Terminals and splices accept solid and/or ...
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... There shall be no rear bellmouth. The front bellmouth shall be evident on the top and bottom of the wire barrel as shown in Figure 5. Also see Figure 11. Rev E 1.59 [.062] Maximum Gap Wire Insulation May Butt Against, Wire Barrel But Not Enter, Wire Barrel Wire Insulation Must Be Metal Sleeve Inside Metal Sleeve Figure 3 Tyco Electronics Corporation 114-2157 ...
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PIDG Terminals, Splices, and End Caps Crimp Inspection Using Micrometer or Comparator C Produced by Crescent Crimp Tooling F Produced by TETRA–CRIMP Tooling TERMINAL SPLICE TERMINAL, SPLICE, WIRE SIZE OR END CAP OR END CAP (AWG) (AWG) INSULATION COLOR D ...
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... Area (Except Splice and End Cap, No Rear Bellmouth See Detail A and Detail B) Front Bellmouth Evident (Top and Bottom of Wire Barrel) Wire Size Marking Matches Wire Size Detail B Figure 5 Tyco Electronics Corporation 114-2157 End Cap Wire Bottomed Cutaway Show in End Cap for Clarity ...
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... Adjust tensile testing machine for head travel of 25.4 [1.0] per minute. Directly and gradually apply force for 1 minute Bend Test (Test Crimp Using Unstripped Wire) 90 1st Push Figure 6 13.4 [3] 22.3 [5] 35.6 [8] 57.9 [13] 89.0 [20] 133.5 [30] 222.5 [50] 311.5 [70] 489.3 [110] 356.0 [80] 667.2 [150] Figure 7 Tyco Electronics Corporation 180 2nd Push 31.1 [7] 44.5 [10] 66.7 [15] 84.5 [19] 169.0 [38] 222.5 [50] 311.5 [70] Rev ...
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... Crimped terminals, splices, or end caps MUST NOT be re–terminated or re–used by removing the wire. Rev E Detail B Correct Detail C Wire Insulation Metal Sleeve Figure 8 Terminal Center of Crimp Splice Center of Splice End Cap Center of Crimp Figure 9 Tyco Electronics Corporation 114-2157 Too Tight ...
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... AMP–O–LECTRIC Model “G” terminating machine and AMP–TAPETRONIC machine are designed to accept hand–fed pre–stripped wires. The AMPOMATOR CLS IV+ lead–making machine can be set up to automatically cut the wire to length and terminate high rate of speed Tyco Electronics Corporation Rev ...
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PIDG Terminals, Splices, and End Caps HAND TOOL WIRE SIZE WIRE SIZE TETRA-CRIMP (AWG DAHT T-HD HT Hand Tool Loose Piece Terminal, Splice, or End Cap Hand Tools and Die Assemblies ...
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Tape-Mounted Terminal, Splice, or End Cap Die Assemblies and Applicators For use with terminals having an insulation thickness range of 0.51–0.84 [.020–.033]. D For use with heavy duty terminals ...
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... TO END OF WIRE BARREL OR BOTTOMED ON STOP INSULATION OF TERMINAL, SPLICE, OR END CAP MUST BE EVENLY FORMED WITHOUT OVERSTRESS MARKS FIGURE 11. VISUAL AID (CONT’D) Tyco Electronics Corporation 114-2157 END OF TERMINAL, SPLICE, OR END CAP MUST NOT BE BENT OR DEFORMED INSULATION OF TERMINAL, SPLICE, OR END CAP MUST NOT BE CUT OR TORN ...
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... OF WIRE BARREL IMPROPER CRIMP Detail A Detail B (Insulation and Metal Sleeve Removed) NO BELLMOUTH ON TOP OF WIRE BARREL CRIMP TOO FAR BACK ON WIRE BARREL Detail A Detail B (Insulation and Metal Sleeve Removed) NO BELLMOUTH ON BOTTOM OF WIRE BARREL FIGURE 11. VISUAL AID (END) Tyco Electronics Corporation 114-2157 Rev E ...