90548-2 TE Connectivity, 90548-2 Datasheet

90548-2

Manufacturer Part Number

90548-2

Description

Connector Accessories Crimp Tool Die Set

Manufacturer

TE Connectivity

Type

Die Setr

Datasheets

1.1673606-1.pdf (8 pages)

2.90548-2.pdf (6 pages)

Specifications of 90548-2

Crimp Tool

Hand Crimper III

Rohs Compliant

For Use With

SDE Dies

Lead Free Status / Rohs Status

RoHS Exempt Product

Current page: 1 of 6
Download datasheet (237Kb)

PROPER USE GUIDELINES

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume

applications. A wide selection of powered application equipment for extended- - use, production operations is available.

{ Supplied with die assembly. Also available separately.

} Contact the TOOLING ASSISTANCE CENTER or PRODUCT INFORMATION (see below) for specific contact part numbers.

1. INTRODUCTION

PRO--CRIMPER III Hand Crimping Tool

Assembly 90548--1 consists of Die Assembly

90548--2 and PRO--CRIMPER III Hand Crimping Tool

Frame 354940--1. The die assembly consists of

crimping dies and a locator assembly.

Read these instructions thoroughly before crimping

any contacts.

E2009 Tyco Electronics Corporation, Harrisburg, PA

All International Rights Reserved

TE logo and Tyco Electronics are trademarks.

*Trademark. Other products, logos, and company names used are the property of their respective owners.

The PRO- - CRIMPER III Hand Crimping Tool is a “Commercial” grade tool and

is designed primarily for field installation, repair, maintenance work, or

prototyping in industrial, commercial, or institutional applications. Product

crimped with this tool will meet the crimp height requirement for hand tools in

the appropriate 114 series specification, but may not comply with other feature

parameters of the specification. Tyco Electronics offers a variety of tools to

satisfy your performance requirements. For additional information, contact the

Tooling Assistance Center at 1- - 800- - 722- - 1111.

TE Die Assembly

NOTE

90548 2

90548--2

Dimensions on this sheet are in millimeters [with

inch equivalents provided in brackets]. Figures

and illustrations are for identification only and are

not drawn to scale.

Die Assembly

Locator Assembly

(Supplied with

Die Assembly)

Assembly{

TE Locator

58515 1

58515--1

Front of Tool

(Locator Side)

Moving Jaw

Ratchet

Adjustment

Wheel

TOOLING ASSISTANCE CENTER 1- - 800- - 722- - 1111

PRODUCT INFORMATION 1- - 800- - 522- - 6752

PRO- CRIMPER* III Hand Crimping

Tool Assembly 90548- 1 with

Die Assembly 90548- 2

MATE N LOK*

MATE--N--LOK*

Universal

Contacts

Contact

Family}

Figure 1

Reasons for reissue are provided in Section 11,

REVISION SUMMARY.

2. DESCRIPTION

The tool features a tool frame with a stationary jaw

and handle, a moving jaw, a moving handle, and an

adjustable ratchet that ensures full contact crimping.

The tool frame holds a die assembly with two

crimping sections.

The die assembly features a wire anvil, an insulation

anvil, a wire crimper, and an insulation crimper.

Size (AWG)

24--22

20--18

Stationary Jaw

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.tycoelectronics.com

(Figures 1 and 2)

Pivot Pin

[.040 to .100]

1.02 to 2.54

Insul Dia

Moving Handle

Wire

Back of Tool

(Wire Side)

PRO- - CRIMPER III Hand

Crimping Tool Frame

354940- - 1 (408- - 9930)

Stationary

Handle

Instruction Sheet

408- - 9885

30 OCT 09 Rev D

Strip Length

[.156 to .187]

3.96 to 4.75

1 of 6

LOC B

Related parts for 90548-2

90548-2 Summary of contents

Page 1

... Contact the TOOLING ASSISTANCE CENTER or PRODUCT INFORMATION (see below) for specific contact part numbers. 1. INTRODUCTION PRO--CRIMPER III Hand Crimping Tool Assembly 90548--1 consists of Die Assembly 90548--2 and PRO--CRIMPER III Hand Crimping Tool Frame 354940--1. The die assembly consists of crimping dies and a locator assembly. Read these instructions thoroughly before crimping any contacts ...

Page 2

Nut Locator Chamfer Wire Crimper Offset Wire Anvil Insulation Anvil Attached to the outside of the frame is a locator assembly, which contains a locator, a spring retainer, and a contact support. Die retaining pins and die retaining screws are ...

Page 3

If adjustment is required, loosen the screw that holds the contact support onto the locator assembly. The ratchet has detents that create audible clicks NOTE as the tool handles are closed Place a contact with wire into ...

Page 4

Insert stripped wire into contact insulation and wire barrels until it is butted against the wire stop, as shown in Figure 3. 6. Holding the wire in place, squeeze tool handles together until ratchet releases. Allow tool handles to ...

Page 5

... Revisions to this instruction sheet include: Changed PRO--CRIMPER II Hand Tool to S PRO--CRIMPER III Hand Tool; Revised crimp--height comparator information; S Applied TE logo; S Updated format to current corporate S requirements; and Added back page indicating tooling compatible S with dies 90548--2. Tyco Electronics Corporation ...

Page 6

... SDE Bench Terminator 1490076- 2 (Customer Manual 409- 10052) Battery Tool (Shouldered Die) 1725837 (Customer Manual 409- 10053 Tooling Used With Dies 90548- 2 SDE- SA Hand Tool 9- 1478240- 0 (Instruction Sheet 408- 8851) 626 Adapter 679304- 1 (Instruction Sheet 408- 4070) Battery Tool (Pin Die) 1213890 ...

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