328996 TE Connectivity, 328996 Datasheet

TERMINAL, PIDG R 16-14

328996

Manufacturer Part Number
328996
Description
TERMINAL, PIDG R 16-14
Manufacturer
TE Connectivity
Type
One-Holer
Datasheet

Specifications of 328996

Angle
Straight
Brand/series
PIDG
Color
Blue
Contact Plating
Tin
Diameter, Insulation
0.17 "
Insulation Type
Nylon
Length, Overall
0.703 "
Material, Contact
Copper
Primary Type
Ring
Size, Stud
4
Termination
Wire
Width, Overall
0.25 "
Wire Size
16-14 AWG
Terminal Shape
Ring Tongue
Receptacle Style
Straight
Body Style
PIDG
Barrel Type
Closed Barrel
Wire/cable Type
Regular Wire
Insulation
Yes
Insulation Support
Insulation Support
Insulation Diameter (mm [in])
4.32 [.170] Max.
Stud Diameter (mm [in])
2.84 [0.112]
Stud Size
4
Shape
RING-041
Heavy Duty
No
Finish
Tin
Insulation Material
Nylon
Voltage (vac)
300
Wire/cable Size (cma)
2,050 – 5,180
Wire Range (mm [awg])
1.25-2.00² [16-14]
Tongue Material Thickness (mm [in])
0.84 [0.033]
Government/industry Qualification
No
Rohs/elv Compliance
RoHS compliant, ELV compliant
Lead Free Solder Processes
Not relevant for lead free process
Rohs/elv Compliance History
Always was RoHS compliant
Packaging Method
Loose Piece
Lead Free Status / Rohs Status
RoHS Compliant part
1. INTRODUCTION
This specification covers the requirements for application of PIDG terminals, splices, and end caps in various
operating environments. Each consists of a precision–formed metal wire barrel and a copper sleeve encased in
insulating material made of nylon, polyvinyl chloride (PVC) or polyvinyl fluoride (PVF
coded (solid primary color or a primary color with a color stripe) to correspond with a specific wire size or wire
size range. The terminals, splices, and end caps accept a combination of solid and stranded wire. The wire
barrel contains serrations that provide maximum contact and tensile strength after crimping the terminal, splice,
or end cap onto the wire. The terminals are available with a variety of tongue lengths and configurations; and
the terminals, splices, and end caps are available with various wire barrel lengths and diameters to
accommodate different wire sizes, wire types, and combination of wire sizes.
The terminals, splices, and end caps are available in loose piece form to be terminated with manual and
pneumatically–powered hand held tools and tape mounted to be terminated with bench mount semi–automatic
machines.
When corresponding with Tyco Electronics Personnel, use the terminology provided in this specification to
facilitate your inquiries for information. Basic terms and features of this product are provided in Figure 1.
E
NOTE
Pre-Insulated Diamond Grip (PIDG*)
Terminals, Splices, and End Caps
Figure 1 (Cont’d)
Terminal
2
www.tycoelectronics.com
). The insulation is color
114-2157
1
_

Related parts for 328996

328996 Summary of contents

Page 1

... The terminals are available with a variety of tongue lengths and configurations; and the terminals, splices, and end caps are available with various wire barrel lengths and diameters to accommodate different wire sizes, wire types, and combination of wire sizes ...

Page 2

... S Moved old Figure 6 to Figure 11 2.2. Customer Assistance Reference Product Base Part Number 51864 and Product Code 3022 are representative of PIDG terminals, splices, and end caps. Use of these numbers will identify the product line and expedite your inquiries through a service network established to help you obtain product and tooling information. Such information can be obtained through a local Representative or, after purchase, by calling PRODUCT INFORMATION at the number at the bottom of page 1 ...

Page 3

... AMPOMATOR* CLS IV+ Lead–Making Machines 356500– REQUIREMENTS 3.1. Limitation These terminals and end caps are suitable for 300 volts maximum, and the splices are suitable for 600 volts maximum. The terminals, splices, and end caps having the following insulation can withstand the following temperature range: nylon – ...

Page 4

... Contact PRODUCT INFORMATION at the number on page 1 for acceptable insulation diameter ranges [ Large sleeve terminal designed for Class I E Nuclear applications D For use with heavy–duty terminals having an insulation thickness of 1.02–1.27 [.040–.050] 4 PIDG Terminals, Splices, and End Caps WIRE STRIP LENGTH ...

Page 5

... This dot code can be used as a visual inspection to ensure that the correct wire size and crimping chamber were used. Crimp Inspection Using Micrometer or Comparator C Produced by Crescent Crimp Tooling F Produced by TETRA–CRIMP Tooling D PIDG Terminals, Splices, and End Caps Figure 3 Wire Barrel Crimp Profile and Location Figure 4 (Cont’d) 114-2157 5 ...

Page 6

... Yellow/Brown D For use with heavy duty terminals having an insulation thickness range of 1.02–1.27 [.040–.050]. The wire barrel crimp produced by the tooling (dies, heads, hand tools, pneumatic tools, or machines) must be either a confined crescent crimp which appears as a depressed oval shape or a flat rectangular crimp over the center of the wire barrel. The crimp must be evenly formed. Refer to Figures 4, 5, and 11. Crescent crimp tooling produces the crescent crimp, and TETRA– ...

Page 7

... See Figure 5. H. Wire Location 1. Terminals shall have the wire ends flush or extended slightly beyond the end of the wire barrel as shown in Figure 5. 2. Splices shall have the end of the wire located against the wire stop inside the center of the splice. ...

Page 8

... Hold Here About 76 in.] Crimped terminals, splices, or end caps should hold the wire conductor(s) firmly and have a pull–test tensile value meeting that specified in the table in Figure 7. Adjust tensile testing machine for head travel of 25.4 [1.0] per minute. Directly and gradually apply force for 1 minute. ...

Page 9

... Repair Damaged or defective terminal, splice, or end cap must not be used. If damage is evident, the terminal, splice, or end cap should be cut from the wire and replaced with a new one. Crimped terminals, splices, or end caps MUST NOT be re–terminated or re–used by removing the wire. ...

Page 10

... Hand tools consisting of a handle assembly with integral fixed jaws or dies and hand tools that accept various die assemblies are available for loose piece terminals, splices, or end caps. Both types feature a ratchet to ensure full crimping pressure is applied to the terminal, splice, or end cap. ...

Page 11

... D H For use with terminals having an insulation thickness range of 0.51–0.84 [.020–.033]. D For use with heavy duty terminals having an insulation thickness of 1.02–1.27 [.040 –.050]. Z For use with wire having a maximum insulation diameter of 7.62 [.300]. D PIDG Terminals, Splices, and End Caps ...

Page 12

... For use with terminals having an insulation thickness range of 0.51–0.84 [.020–.033]. D For use with heavy duty terminals having an insulation thickness of 1.02–1.27 [.040 –.050]. Z For use with wire having a maximum insulation diameter of 7.62 [.300]. Power Units C F Figure 10 (End) ...

Page 13

... VISUAL AID Figure 11 shows a typical application of PIDG terminals, splices, and end caps. This illustration should be used by production personnel to ensure a correctly applied terminal, splice, or end cap. Applications which DO NOT appear correct should be inspected using the information in the preceding pages of this specification and in the instructional material shipped with the product or tooling ...

Page 14

... Too Much Space Between Wire Conductor(s) and Wire Barrel Front Bellmouth on Top of Insulation Too Large PIDG Terminals, Splices, and End Caps PROPER CRIMP Crimp Centered on Wire Barrel Detail A Detail B (Insulation and Metal Sleeve Removed) Front Bellmouth on Top and Bottom of Wire Barrel ...

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