MCP1631RD-MCC1 Microchip Technology, MCP1631RD-MCC1 Datasheet

REFERENCE DESIGN FOR MCP1631HV

MCP1631RD-MCC1

Manufacturer Part Number
MCP1631RD-MCC1
Description
REFERENCE DESIGN FOR MCP1631HV
Manufacturer
Microchip Technology
Type
Battery Managementr

Specifications of MCP1631RD-MCC1

Main Purpose
Power Management, Battery Charger
Embedded
Yes, MCU, 8-Bit
Utilized Ic / Part
MCP1631HV, PIC16F883
Primary Attributes
1 ~ 2 Cell- Li-Ion, 1 ~ 4 Cell- NiCd/NiMH
Secondary Attributes
Status LEDs
Supported Devices
MCP1631HV, PIC16F883 Device Type
Tool / Board Applications
Power Management-Battery Management
Development Tool Type
Reference Design
Input Voltage
5.5 V to 16 V
Product
Power Management Modules
Mcu Supported Families
MCP1631HV/PIC16F883 Family
Silicon Manufacturer
Microchip
Silicon Core Number
MCP1631HV
Kit Application Type
Reference Design
Application Sub Type
Battery Charger
Kit Contents
Board Only
Lead Free Status / RoHS Status
Lead free / RoHS Compliant
For Use With/related Products
MCP1631HV, PIC16F883
Lead Free Status / RoHS Status
Lead free / RoHS Compliant
MCP1631
Multi-Chemistry
Battery Charger
Reference Design
© 2007 Microchip Technology Inc.
DS51697A

Related parts for MCP1631RD-MCC1

MCP1631RD-MCC1 Summary of contents

Page 1

... Microchip Technology Inc. MCP1631 Multi-Chemistry Battery Charger Reference Design DS51697A ...

Page 2

... Mate, PowerTool, REAL ICE, rfLAB, Select Mode, Smart Serial, SmartTel, Total Endurance, UNI/O, WiperLock and ZENA are trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. SQTP is a service mark of Microchip Technology Incorporated in the U.S.A. All other trademarks mentioned herein are property of their respective companies. ...

Page 3

... A.6 Board – Mid2 Metal Layer ............................................................................ 18 A.7 Board – Bottom Metal Layer ........................................................................ 19 Appendix B. Bill Of Materials (BOM) Appendix C. Demo Board Firmware C.1 Device Firmware Flowchart Page 1 ............................................................. 23 Worldwide Sales and Service .................................................................................... 24 © 2007 Microchip Technology Inc. MCP1631 MULTI-CHEMISTRY BATTERY CHARGER REFERENCE DESIGN Table of Contents DS51697A-page iii ...

Page 4

... MCP1631 Multi-Chemistry Battery Charger Reference Design NOTES: DS51697A-page iv © 2007 Microchip Technology Inc. ...

Page 5

... Appendix B. “Bill Of Materials (BOM)” – Lists the parts used to build the MCP1631 Multi-Chemistry Battery Charger Reference Design. • Appendix C. “Demo Board Firmware” – Provides information about the applica- tion firmware and where the source code can be found. © 2007 Microchip Technology Inc. MCP1631 MULTI-CHEMISTRY BATTERY CHARGER REFERENCE DESIGN ...

Page 6

... Optional arguments mcc18 [options] file [options] Choice of mutually exclusive errorlevel {0|1} arguments selection Replaces repeated text var_name [, var_name...] Represents code supplied by void main (void) user { ... } © 2007 Microchip Technology Inc. Examples ® IDE User’s Guide ...

Page 7

... Local sales offices are also available to help customers. A listing of sales offices and locations is included in the back of this document. Technical support is available through the web site at: http://support.microchip.com DOCUMENT REVISION HISTORY Revision A (January 2008) • Initial Release of this Document. © 2007 Microchip Technology Inc. Preface DS51697A-page 3 ...

Page 8

... MCP1631 Multi-Chemistry Battery Charger Reference Design NOTES: DS51697A-page 4 © 2007 Microchip Technology Inc. ...

Page 9

... This chapter covers the following topics. • What is the MCP1631 Multi-Chemistry Battery Charger Reference Design? • What the MCP1631 Multi-Chemistry Battery Charger Reference Design Kit includes. FIGURE 1-1: Block Diagram. © 2007 Microchip Technology Inc. MCP1631 MULTI-CHEMISTRY BATTERY CHARGER REFERENCE DESIGN 5.3V to 16V Power Supply ...

Page 10

... AN1137, Using the MCP1631 Family to Develop Low-Cost Battery Chargers, (DS01137) DS51697A-page 6 must be greater than OUT IN MULTI-CHEMISTRY CHARGER CAPABILITY 1-Cell 2-Cell 2A 1A 1.5A 1.5A , duty cycle is limited to 50%. OUT or V > V becasue the SEPIC OUT IN 3-Cell 4-Cell N/A N/A 1.5A 1.5A © 2007 Microchip Technology Inc. ...

Page 11

... Charge Cells of NiMH or NiCd Batteries in Series • Select Chemistry and Cells using push-buttons • ON/OFF switch • Charge Status Indication • Programmable Charge Profile • OV Shutdown (2.0V / Cell for NiMH/NiCd or 4.4V/Cell for Li-Ion) © 2007 Microchip Technology Inc. MCP1631 MULTI-CHEMISTRY BATTERY CHARGER REFERENCE DESIGN > ...

Page 12

... An external load and thermistor is also required to evaluate the charger reference design. 5.0 4.0 3.0 2.0 1.0 0.0 FIGURE 2-1: Li-Ion. DS51697A-page 8 1 Cell 3,600 mA-hr Li-Ion Battery Time (Minutes) MCP1631HV Multi-Chemistry Battery Charger Charge profile, © 2007 Microchip Technology Inc. ...

Page 13

... Connect the positive side of the input source (+) to pin 1 of J1. Connect the negative or return side (-) of the input source to pin 2 of J1. Refer to Figure 2-3. © 2007 Microchip Technology Inc. Installation and Operation 3 Cell 2,000 mA-hr NiMH Batteries ...

Page 14

... EPCOS Inc. PN B57500M0103A005 thermistor is not available or not desired kΩ resistor should be placed between pins 4 and 5 of the battery header (J2) or the charger will detect a miss- ing thermistor and no charge cycle will begin. DS51697A-page 10 Setup Configuration Diagram. © 2007 Microchip Technology Inc. ...

Page 15

... For single cell Li-Ion, a 3,600 mA-Hr. battery with internal protection circuitry is recommended for evaluation. For NiMH charge cycle, Panasonic HHR-210AA/B2B batteries were used to develop the -dV/dt and +dT/dt ter- mination methods. © 2007 Microchip Technology Inc. Installation and Operation Simulated Battery Load. DS51697A-page 11 ...

Page 16

... STATUS LED. 2.3.1.6 PROGRAMMING Header J3 is provided for in-system circuit programming. DS51697A-page 12 STATUS OUTPUT LED Flashing (Fast) OFF OFF Flashing (2 Hertz) Flashing (2 Hertz) Flashing ( 2 Hertz) OFF < 3.0V CELL < 0.9V CELL © 2007 Microchip Technology Inc. ...

Page 17

... Board – Top Silk Layer • Board – Top Metal Layer • Board – Mid1 Metal Layer • Board – Mid2 Metal Layer • Board – Bottom Metal Layer © 2007 Microchip Technology Inc. MCP1631 MULTI-CHEMISTRY BATTERY CHARGER REFERENCE DESIGN DS51697A-page 13 ...

Page 18

... MCP1631 Multi-Chemistry Battery Charger Reference Design A.2 BOARD – SCHEMATIC A K DS51697A-page © 2007 Microchip Technology Inc. ...

Page 19

... A.3 BOARD – TOP SILK LAYER © 2007 Microchip Technology Inc. Schematic and Layouts DS51697A-page 15 ...

Page 20

... MCP1631 Multi-Chemistry Battery Charger Reference Design A.4 BOARD – TOP METAL LAYER DS51697A-page 16 © 2007 Microchip Technology Inc. ...

Page 21

... A.5 BOARD – MID1 METAL LAYER © 2007 Microchip Technology Inc. Schematic and Layouts DS51697A-page 17 ...

Page 22

... MCP1631 Multi-Chemistry Battery Charger Reference Design A.6 BOARD – MID2 METAL LAYER DS51697A-page 18 © 2007 Microchip Technology Inc. ...

Page 23

... A.7 BOARD – BOTTOM METAL LAYER © 2007 Microchip Technology Inc. Schematic and Layouts DS51697A-page 19 ...

Page 24

... MCP1631 Multi-Chemistry Battery Charger Reference Design NOTES: DS51697A-page 20 © 2007 Microchip Technology Inc. ...

Page 25

... R15 RES 10.0 OHM 1/8W 1% 0805 SMD Note: The components listed in this Bill Of Materials are respresentative of the PCB assembly. The released BOM used in manufacturing uses all RoHS-compliant components. © 2007 Microchip Technology Inc. MCP1631 MULTI-CHEMISTRY BATTERY CHARGER REFERENCE DESIGN Manufacturer ® ...

Page 26

... BOM used in manufacturing uses all RoHS-compliant components. DS51697A-page 22 Manufacturer Part Number Panasonic - ECG ERJ-6ENF1003V — — Panasonic - ECG ERJ-6ENF1502V Panasonic - ECG ERJ-6ENF4990V Panasonic - ECG ERJ-6GEY0R00V Panasonic - ECG ERJ-6ENF1822V E-Switch TL3301NF260QG Microchip Technology MCP1631HV-500E/ST Inc. Microchip Technology PIC16F883-I/SS Inc. © 2007 Microchip Technology Inc. ...

Page 27

... No Precondition Cell(s) Yes Yes No No Cell Temp < 40°C Fault FIGURE C-1: Firmware Flowchart. © 2007 Microchip Technology Inc. MCP1631 MULTI-CHEMISTRY BATTERY CHARGER REFERENCE DESIGN START Initialize Ports, ADC, PWM, etc. Yes Is BATT Li-Ion? No Precondition Cell(s) Is BATT > ...

Page 28

... Fax: 886-3-572-6459 Taiwan - Kaohsiung Tel: 886-7-536-4818 Fax: 886-7-536-4803 Taiwan - Taipei Tel: 886-2-2500-6610 Fax: 886-2-2508-0102 Thailand - Bangkok Tel: 66-2-694-1351 Fax: 66-2-694-1350 © 2007 Microchip Technology Inc. EUROPE Austria - Wels Tel: 43-7242-2244-39 Fax: 43-7242-2244-393 Denmark - Copenhagen Tel: 45-4450-2828 Fax: 45-4485-2829 France - Paris Tel: 33-1-69-53-63-20 ...

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