NCP1605FORWGEVB ON Semiconductor, NCP1605FORWGEVB Datasheet

EVAL BOARD FOR NCP1605FORWG

NCP1605FORWGEVB

Manufacturer Part Number
NCP1605FORWGEVB
Description
EVAL BOARD FOR NCP1605FORWG
Manufacturer
ON Semiconductor

Specifications of NCP1605FORWGEVB

Design Resources
NCP1605FORWGEVB BOM NCP1605FORWGEVB Gerber Files NCP1605 EVB Schematic
Main Purpose
AC/DC, Primary and Secondary Side with PFC
Outputs And Type
1, Isolated
Voltage - Output
19V
Current - Output
8A
Voltage - Input
90 ~ 265VAC
Regulator Topology
Forward Converter
Frequency - Switching
133kHz
Board Type
Fully Populated
Utilized Ic / Part
NCP1217, NCP1605
Lead Free Status / RoHS Status
Lead free / RoHS Compliant
Power - Output
-
Lead Free Status / Rohs Status
Lead free / RoHS Compliant
For Use With/related Products
NCP1605FORWG
Other names
NCP1605FORWGEVBOS
AND8292
Wide Mains, 19 V / 8 A
Power Supply Including
Power Factor Correction
Prepared by: Joël Turchi,
ON Semiconductor
Introduction
taking advantage of a narrow input voltage range, the PFC
stage should be designed to start first and to remain active as
long as the power supply is plugged in. More specifically,
the downstream converter turns on and operates while the
output of the PFC stage is nominal. In other words, the PFC
must be the master.
designed to meet these requirements.
downstream converter when the PFC stage is ready for
operation. Practically, it is in high state when the output
voltage of the PFC stage is within regulation and low
otherwise (fault or startup condition). In addition, the PFC
stage having to remain active in light load conditions, the
NCP1605 integrates the skip cycle capability to lower the
standby losses to a minimum. For more information on this
device,
(http://www.onsemi.com/PowerSolutions/product.do?id=
NCP1605).
(http://www.onsemi.com/pub/Collateral/AND8281- D.PDF)
gives the main dimensioning criteria/equations for a
NCP1605 driven application. For the sake of clarity, this
process is illustrated in the following practical application:
© Semiconductor Components Industries, LLC, 2007
June, 2007 - Rev. 0
When associated to forward or half-bridge converters
The NCP1605 is a Power Factor Controller especially
This driver features a “pfcOK” pin to enable the
Application
please
Note
refer
AND8281
to
the
available
datasheet
at:
at
1
information on the practical implementation of this
application and to present the performance of the solution.
eases the design of modern ac-dc adapters and offers a true
alternative to UC384X-based designs. This circuit is ideal
for 2-switch forward converters. It limits the duty-cycle
below 50% and its current mode control topology provides
an excellent input audio susceptibility and inherent
pulse-by-pulse control.
value; e.g., when the output power demand diminishes, the
IC automatically enters the so-called skip cycle mode and
provides high efficiency at light loads. Because this occurs
at a user adjustable low peak current, no acoustic noise takes
place.
http://www.onsemi.com/PowerSolutions/product.do?id=N
CP1217A.
The goal of this application note is to give more
The power supply consists of two stages:
The 2-switch forward is driven by the NCP1217A.
Housed in a SOIC-7 or PDIP-7 package, the NCP1217A
In addition, when the current set point falls below a given
AC line range: 90 V up to 265 V
Output Voltage: 19 V/8 A
IEC61000-3-2 Class D compliant
A PFC pre-converter that provides the main converter
with a stable 390 Vdc input voltage
The main conversion stage that is a 2-switch forward
operating at 133 kHz
For
more
information,
http://onsemi.com
Publication Order Number:
please
AND8292/D
refer
to

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NCP1605FORWGEVB Summary of contents

Page 1

... AND8292 Wide Mains Power Supply Including Power Factor Correction Prepared by: Joël Turchi, ON Semiconductor Introduction When associated to forward or half-bridge converters taking advantage of a narrow input voltage range, the PFC stage should be designed to start first and to remain active as long as the power supply is plugged in. More specifically, the downstream converter turns on and operates while the output of the PFC stage is nominal ...

Page 2

AND8292 Figure 1. The Board http://onsemi.com 2 ...

Page 3

AND8292 Figure 2. Application Schematic - PFC Stage http://onsemi.com 3 ...

Page 4

AND8292 Figure 3. Application Schematic - 2 Switch Forward Converter http://onsemi.com 4 ...

Page 5

AND8292 Figure 4. PCB Layout - Silkscreen Top Figure 5. PCB Layout - Silkscreen Bottom http://onsemi.com 5 ...

Page 6

AND8292 Figure 6. PCB Layout - Bottom Layer http://onsemi.com 6 ...

Page 7

AC Line Current (5 A/div (CH1) BULK V = 120 V, Pin = 183 W, I IN,RMS : AC Line Current (5 A/div (CH1) BULK V (CH3) BULK V = 230 V, Pin ...

Page 8

Table 1. Power Factor and Efficiency V P IN, RMS IN, AVG (V) (W) 90 28.2 0.966 90 70.5 0.991 90 114.5 0.995 90 183.2 0.990 120 27.7 0.961 120 70.3 0.987 120 113.2 0.992 120 180.3 0.997 230 28.0 ...

Page 9

Startup Sequencing at 120 Vrms and I Load Current (5 A/div) Figure 8. Startup Phase at 120 Vrms and I When the PFC output voltage (V nominal voltage (about 382 V), the circuit detects the end of AND8292 = 8 ...

Page 10

We can note some skipping sequence that takes place after «pfcOK» has turned high. This is because the NCP1605 standby management block is controlled by the feedback signal of the main converter. The PFC stage recovers activity AND8292 Load Current ...

Page 11

Compared to the precedent one, Figure 10 further shows the 19 V output. Overload / Short Circuit Protections The application embeds a circuitry (see Figure 13) to detect overload conditions. A buffer (Q1x) builds a low impedance signal that is ...

Page 12

AC Line Current (2 A/div) V (100 V/div) BULK VI (100 V/div) N Figure 11. The Circuit Enters a Safe Low Duty-Cycle Hiccup Mode if the 19 V Output is Short Circuited AND8292 (Test Made at 120 V ) RMS ...

Page 13

More generally, this protection triggers when the load current (I Table 2. V (V) IN, RMS I (A) OUT When Q3 is on, V goes low and cannot be generated any more. The application enters hiccup mode. ...

Page 14

Protection of the PFC Stages The NCP1605 protection features allow the design of very rugged PFC stages: • The following brownout detection levels were measured (the 19 V output being loaded current): - Minimum line RMS ...

Page 15

Dynamic Performance The following plots were obtained by varying (slope 2 A/ms) at 120 Vrms. One can note that thanks to the NCP1605 dynamic response enhancer, the bulk voltage stays largely above I I ...

Page 16

V (100 V/div) IN Standby Performance In light load conditions, the circuit enters skip mode to reduce the losses (the PFC stage remaining on in stand-by Table IN, AVG (No Load) *These values were obtained by ...

Page 17

AND8292 I (5 A/div) OUT V (100 V/div) IN Figure 17. Skip Mode Operation of the PFC Stage at 120 Vrms, No Load. The Skip Mode Period is About 1 A/div) OUT 382 V Figure 18. Zoom ...

Page 18

AND8292 I (5 A/div) OUT V (100 V/div) BULK V (100 V/div) IN Figure 19. Skip Mode Operation of the PFC Stage at 230 Vrms, No Load A/div) (5 A/div) OUT OUT 382 V V (100 V/div) ...

Page 19

... Output Diodes (MBR20100) Output Coil 100°C 110°C EPCOS Wurth Electronik RIFA BC Components various various various various various various muRata Nichicon various various various various various various ON Semiconductor various ON Semiconductor ON Semiconductor ON Semiconductor ON Semiconductor ON Semiconductor ON Semiconductor ON Semiconductor Schaffner Schaffner CoilCraft Infineon ON Semiconductor ...

Page 20

... Opportunity/Affirmative Action Employer. This literature is subject to all applicable copyright laws and is not for resale in any manner. PUBLICATION ORDERING INFORMATION LITERATURE FULFILLMENT:  Literature Distribution Center for ON Semiconductor  P.O. Box 5163, Denver, Colorado 80217 USA  Phone: 303-675-2175 or 800-344-3860 Toll Free USA/Canada  Fax: 303-675-2176 or 800-344-3867 Toll Free USA/Canada   ...

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