2-231652-0 Tyco Electronics, 2-231652-0 Datasheet - Page 4

• Manufacturer Part Number: 2-231652-0
• Description: TOOL CRIMP MODULAR W/O DIES
• Manufacturer: Tyco Electronics
• Type: Crimp Tool Assemblyr

Specifications of 2-231652-0

• Tool Type: Handle, Frame - without Die Set
• Features: Top Entry, Ratchet
• Crimp Tool: Hand Held Crimp Tool
• Product: Crimping, Stripping & Cutting Tools & Drills
• Description/function: Hand crimp tool assembly, modular plug
• For Use With: A9926 - DIE SET 8POS MOD PLUG CAT 5A9927 - DIE SET 6POS MOD PLUG OFFSETA9030 - DIE SET 6 POS (LONG BODY) PLUGSA9905 - DIE, 6 POS MOD PLUG IS9611A9906 - DIE FOR 4 POSITION TOOL (GREEN)A9904 - DIE FOR 8 POSITION TOOL (BLK)
• Lead Free Status / RoHS Status: Not applicable / Not applicable
• For Use With/related Products: Modular Connectors
• Lead Free Status / Rohs Status: Lead free / RoHS Compliant
• Other names: A9931

Step 1
Step 2
Step 3
4 of 7
NOTE
Modular Plug
Locking Latch
Die
Cavity
Illustrations for termination procedure show
line modular plugs. Illustrations for other
types of modular plugs would be similar.
Terminating Modular Plug
Figure 5
Cable Bottomed
in Modular Plug
Modular Plug
Oriented as Shown
on Side of Tool Head
Modular Plug in
Fully Seated
Position
Modular Plug Hand Tool (Premium Grade) 231652–[ ]
5. ADJUSTMENTS
5.1. Installing, Replacing, or Changing Die Set
5.2. Adjusting Flat Oval Cable Stripper
If cable jacket is cut too shallow and does not strip
properly from the conductor bundle or if it is cut too
deeply and conductor insulation is also cut, adjust the
flat oval cable stripper on the tool according to the
following.
6.02+0.13 [.237+.005]
Crimp Height
B (See Table)
Standard and Blue
MODULAR PLUG
(Small Conductor)
High Performance
1. Squeeze tool handles until ratchet releases.
2. Using a small flat blade screwdriver or
cross–recessed screwdriver, remove the die
holding screw (turn the screw counterclockwise ).
3. Using the screwdriver, push the die set out of
the tool.
4. Insert the die set with the color dots facing
outward as shown in Figure 1.
5. Close the tool handles. Re–install the die
holding screw (turn the screw clockwise until tight).
NOTE
1. Close tool handles until the dies bottom, but DO
NOT release the handles.
2. Loosen the two screws that hold the movable
blade assembly.
O
TYPE
AR
Cross–Section of Crimped Modular Plug
Terminated Modular Plug Inspection
The die set must be in the tool when adjusting
the flat oval cable stripper.
A (See Table)
(Reference Zone)
Terminal
[.000–.025]
[.000–.010]
0.00–0.64
0.00–0.25
Figure 6
CONDUCTOR LOCATION
A
End of Wire Circuits
Conductors Against
(Figure 7)
Note: Not to Scale
(Preferred)
B
408–9767
Rev H