1-49512-0 Tyco Electronics, 1-49512-0 Datasheet - Page 2

• Manufacturer Part Number: 1-49512-0
• Description: TOOL HEAD BAT 22-16AWG CRIMP DG
• Manufacturer: Tyco Electronics
• Series: Diamond Grip™r

Specifications of 1-49512-0

• Connector Type: Terminals and Splices
• Crimp Handle: 1213563-1, 1213804
• Crimp Or Cable Size: 16-22 AWG
• Lead Free Status / RoHS Status: Not applicable / Not applicable

3.1. Installation
3.2. Removal
Remove the quick pins from the crimping head; then
remove the crimping head from the tool holder.
4. CRIMPING PROCEDURES
2
Ring Tongue
Terminal
DANGER
DANGER
DANGER
DANGER
1. Remove quick pins from the adapter assembly.
Refer to Figure 1.
2. Insert crimping head into the adapter assembly.
3. After the crimping head is properly aligned,
insert the quick pins through the two holes in the
adapter and through the holes in the crimp head.
NOTE
(Normal Insulation
TOOL NO.
TOOL NO.
S
Support)
t)
To avoid personal injury, be sure to exercise
extreme caution when handling the crimp tool.
Avoid accidentally depressing the trigger control
when installing or removing crimp heads.
DO NOT operate the battery tool without the
proper crimping head installed. After crimping
head is installed, make sure that the quick pins
are properly inserted to avoid personal injury and
damage to the tool.
The quick pins will snap" into position when they
are properly inserted.
To avoid personal injury, ALWAYS disconnect the
battery from the tool before removing crimping
head.
To avoid personal injury, ALWAYS keep fingers
clear of crimping jaws when operating the tool.
Never place anything within the crimping jaws
except Tyco Electronics terminals or splices.
(AWG)
(AWG)
WIRE
WIRE
SIZE
Figure 2
TERMINALS
MIN.
Butt Splice
WIRE STRIP LENGTH
MAX.
DIAMOND GRIP Terminal and Splice Crimping Heads
MIN.
SPLICES
MAX.
4.1. Terminal Crimping Procedure
4.2. Butt Splice Crimping Procedure
1. Strip wire to dimensions shown in Figure 2. DO
NOT nick wire strand or use wires with nicked or
missing conductor strands.
2. Center the terminal or splice wire barrel in the
appropriate crimp chamber. See Figure 3
3. Depress the trigger to advance the moving ram.
This closes the crimp jaws in order to hold the
terminal in place. DO NOT deform the wire barrel.
4. Insert stripped wire into terminal until the end of
the conductor butts against the locator as shown in
Figure 3.
5. Activate the tool to complete the crimp. The
crimp tool automatically returns to the first position
of the cycle when the crimp is complete.
6. Refer to Section 5 and Figure 6 for crimp
inspection.
1. Strip wire to dimensions shown in Figure 2. DO
NOT nick wire strand or use wires with nicked or
missing conductor strands.
2. Position splice between crimping jaws so that
the edge of the splice window rests against the
locator. Refer to Figure 4.
3. Depress the trigger to advance the moving ram.
This closes the crimp jaws to hold the terminal in
place. DO NOT deform the wire barrel.
4. Insert stripped wire into wire barrel of splice until
the end of the conductor is against the splice wire
stop. See Figure 4.
Figure 3
DIAMOND GRIP Terminal
408-10031
A