1-49512-0 Tyco Electronics, 1-49512-0 Datasheet - Page 5

• Manufacturer Part Number: 1-49512-0
• Description: TOOL HEAD BAT 22-16AWG CRIMP DG
• Manufacturer: Tyco Electronics
• Series: Diamond Grip™r

Specifications of 1-49512-0

• Connector Type: Terminals and Splices
• Crimp Handle: 1213563-1, 1213804
• Crimp Or Cable Size: 16-22 AWG
• Lead Free Status / RoHS Status: Not applicable / Not applicable

Regular inspections should be performed by quality
control personnel. A record of scheduled inspections
should remain with the crimping heads or be supplied
to supervisory personnel responsible for the crimping
heads. Though recommendations call for at least one
inspection a month, the frequency should be based
on amount of use, working conditions, operator
training and skill, and your established company
policies. These inspections should include a visual
inspection (Paragraph 6.3) and a crimping chamber
inspection (Paragraph 6.5).
Lubricate all pins, pivot points, and bearing surfaces
with a high quality grease. Tyco Electronics
recommends the use of Molykote grease, which is a
commercially available lubricant. Lubricate according
to the following schedule:
Wipe excess grease from crimping head, particularly
from jaw closure areas. Grease transferred from jaw
closure area onto certain terminations may affect the
electrical characteristics of an application.
This inspection requires the use of plug gages
conforming to the dimensions shown in Figure 7. Tyco
Electronics does not manufacture or market these
gages.
Rev
1. Remove all lubrication and accumulated film by
immersing the crimping head in a suitable
commercial degreaser that will not affect paint or
plastic.
2. Make certain all components are in place. If
replacements are necessary, refer to Figure 9.
3. Check all bearing surfaces for wear. Replace
worn parts.
4. Inspect crimp area for flattened, chipped, or
broken areas. Replace worn or damaged parts.
Head used in daily production – lubricate daily
Head used daily (occasional) – lubricate weekly
Head used weekly – lubricate monthly
1. Remove oil and dirt from the jaw bottoming
surfaces and plug gage element surfaces.
2. Close wire barrel crimping jaws until they are
bottomed, but not under pressure.
Disconnect the battery and remove crimping
head from tool before inspecting crimping
chambers.
If the crimping chamber passes the gage inspection,
the crimping head is considered dimensionally correct
and should be lubricated with a THIN coat of any
good SAE 20 motor oil. If the crimping chamber does
not conform to the plug gage conditions, contact your
1-48070-0
1-49512-0
1-49513-0
GO Dim.
3. Align GO element with wire barrel crimping
section. Push element straight into crimping
chamber without using force. The GO element
must pass completely through the chamber as
shown in Figure 8A.
4. Align the NO–GO element and try to insert it
into the chamber. The element may start entry, but
it must not pass completely through the crimping
chamber.
5. Repeat this procedure for the insulation crimping
section using a plug gage as shown in Figure 8B.
GO Dim.
1-48070-0
1-49512-0
1-49513-0
Suggested Plug Gage Design - Wire Barrel Crimp
Suggested Plug Gage Design - Insulation Crimp
Die Closure Configuration
Die Closure Configuration
50.8 [2.00] Min Typ
[.0150-.0153]
[.0300-.0303]
[.0300-.0303]
0.381-0.389
0.762-0.770
0.762-0.770
GO
6.35 [.250] (Typ)
[.0490-.0493]
[.0690-.0693]
[.0800-.0803]
1.245-1.252
1.753-1.760
2.032-2.040
Figure 7
[.0349-.0350]
[.0499-.0500]
[.0499-.0500]
0.886-0.889
1.267-1.270
1.267-1.270
NO
GO
NO-GO Dim.
[.0549-.0550]
[.0749-.0750]
[.0859-.0860]
1.394-1.397
1.902-1.905
2.182-2.184
NO-GO Dim.
2.36 [.093]
3.18 [.125]
3.18 [.125]
Width
of 6