1-543382-1 Tyco Electronics, 1-543382-1 Datasheet

TOOL INSERT/EXTRACT TIP 25-KIT

1-543382-1

Manufacturer Part Number
1-543382-1
Description
TOOL INSERT/EXTRACT TIP 25-KIT
Manufacturer
Tyco Electronics
Series
AMPLIMITE®r
Type
Extraction Toolr
Datasheets
1.91285-1.pdf (5 pages)
2.543382-7.pdf (6 pages)

Specifications of 1-543382-1

Tool Type
Insertion/Extraction Tool
Product
Extraction Tool
Fits Cable/wire
28-24 AWG
For Use With
Amplimite 24-28 AWG HD-20 And HD-22 Contacts
Lead Free Status / RoHS Status
Not applicable / Not applicable
For Use With/related Products
D-Sub Terminals
Lead Free Status / Rohs Status
Lead free / RoHS Compliant
This instruction sheet covers the use of
Insertion/Extraction Tool 91285–1 and Replacement
Tip Kits 543382 shown in Figure 1. The tool is
designed to insert and extract HD–22 and HD–20
contacts used in AMPLIMITE* High Density (HD)
Connectors.
For information concerning the assembly of
AMPLIMITE HD connectors, refer to the instruction
sheet packaged with the connector.
Read these instructions thoroughly before using the
tool.
See Section 6, REVISION SUMMARY, for revision
information.
E
Figure 1
The insertion/extraction tool consists of a handle, a
cap, six insertion/extraction tips, a plug, and a
[.050 in.] hex wrench. The handle of the tool provides
storage for the tips, plug, and hex wrench. The
insertion/extraction tips convert the tool for the
appropriate product and are used to insert or extract
connector contacts. Each tip is color coded according
to specific type and wire size. The plug is inserted into
the widest end of the tip to prevent damage to the tip
when it is secured in the tool handle. The hex wrench
is used to tighten the setscrew which secures the tip
in the tool handle.
i
All dimensions on this document are in metric
units [with U.S. customary units in brackets].
Figures and illustrations are for reference only
and are not drawn to scale.

1-543382-1 Summary of contents

Page 1

... This instruction sheet covers the use of Insertion/Extraction Tool 91285–1 and Replacement Tip Kits 543382 shown in Figure 1. The tool is designed to insert and extract HD–22 and HD–20 contacts used in AMPLIMITE* High Density (HD) Connectors. For information concerning the assembly of AMPLIMITE HD connectors, refer to the instruction sheet packaged with the connector ...

Page 2

... Refer to Figure 1 and select the appropriate contact, wire size, and insertion/extraction tip. Proceed as follows: 1. Insert plug into the widest end of the insertion/extraction tip. 2. Slide the insertion/extraction tip into the end of the tool handle with the orientation latch positioned toward the bottom of the tool. ...

Page 3

... If you experience difficulty in extracting the contact, (Figure 4) repeat Steps 1 through 4. 4.3. Inserting A Posted Contact 1. Place the contact in the contact cavity. Do NOT push on the contact post. 2. Position the tip over the contact post. Move the tool along the post until the tip butts against the contact stabilizer ...

Page 4

... Insertion/Extraction Tool 91285-1 and Replacement Tip Kits 543382-[ ] 1.02 [.040] Pin Dia. Extraction Tip 4.4. Extracting A Posted Contact (Figure 6) 1. Place the extraction tip over the contact post. Move the tool along the post until the tip enters the contact cavity. ...

Page 5

... Insertion/Extraction Tool 91285-1 and Replacement Tip Kits 543382 ITEM COLOR CODE { Available in packs of 25 only (one plug included in each pack REPLACEMENT PARTS PART NUMBER Figure 7 408-9404 DESCRIPTION 5 ...