1102855-3 Tyco Electronics, 1102855-3 Datasheet - Page 26
1102855-3
Manufacturer Part Number
1102855-3
Description
TOOL EXTRACTION SOLARLOK
Manufacturer
Tyco Electronics
Series
Solarlok®r
Specifications of 1102855-3
Tool Type
Extraction Tool
Tyco/amp Hvt Series Crimp Contact Heavy-duty Connectors & Solarlok Photovoltaic Interconnection System
RoHS Compliant
Product
Tools
Description/function
Extraction tool
For Use With
6-1105301-1 - CONN SOCKET 22-26AWG SILVER2-1105301-2 - CONN SOCKET 17-18AWG GOLD1-1105301-2 - CONN SOCKET 20AWG SILVER1-1105301-1 - CONN SOCKET 20AWG SILVER3-1105300-2 - CONN PIN 15AWG GOLD2-1105300-2 - CONN PIN 17-18AWG GOLD1-1105300-2 - CONN PIN 20AWG GOLD1-1105300-1 - CONN CONTACT MALE 20AWG CRIMP2-1105301-1 - CONN CONTACT SOCKET HVT SERIES2-1105300-1 - CONN CONTACT PIN HVT SERIES5-1105301-1 - HVT-C-BU.AG.4,0 QMM4-1105301-1 - HVT-C-BU.AG.2,5 QMM3-1105301-2 - HVT-C-BU.AU.1,5 QMM5-1105300-1 - HVT-C-STI.AG.4,0 QMM4-1105300-1 - HVT-C-STI.AG.2,5 QMM3-1105300-1 - HVT-C-STI.AG.1,5 QMM4-1105300-2 - CONN PIN CRIMP HTS SERIES GOLD3-1105301-1 - CONN SOCKET 15.5 AWG CRIMP SIVER4-1105301-2 - CONN TERM FEMALE CRIMP GOLD
Lead Free Status / RoHS Status
Not applicable / Not applicable
For Use With/related Products
Rectangular Connectors
Lead Free Status / Rohs Status
Lead free / RoHS Compliant
Other names
1102855-3
A98837
A98837
1. General Comments
2. Termination of the
3.1
3.1 Selection of
3.1
3.1
24
Cable Wires and Crimping
of the Contacts
Handling of the Connectors
Sealing Grommet
for Cable Connectors
SOLARLOK Interconnection System
Assembly and Installation Guidelines
Table of Contents
SOLARLOK Plug Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
1.
2.
3.
3.1 Selection of Sealing Grommet for Cable Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.2 Connector Latching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.3 Disconnecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.4 DC/AC Converter Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.
5.
6.
SOLARLOK Plug Connector
Attention: This connector is to be used only to interconnect firmly fixed cables.
Do not disconnect under load.
Current path should only be disconnected using approved disconnect devices.
Cable assemblies shall be labeled with Part No. 1394470-1.
Any kind of pollution (dust, oil, humidity, etc.) during the assembly process or to the unmated connector
can degrade contact and connector performance. This applies in particular to the seals and the crimping
of the contacts.
A clean assembly environment is therefore essential.
SOLARLOK connectors use different crimp contacts for various wire gauges.
Possible wire gauges are 1.5 mm
AWG 16, AWG 14, AWG 12 and AWG 10.
The tools to be used are selected based upon the wire gauge.
For the application specification, please refer to specification # 114-74013.
Use only appropriate wire gauges.
Besides the standard seal/pinch ring combination further five different seals are available.
■
■
■
■
■
The grommet has to be matched with the outer diameter of the solar cable (see customer drawing,
Part No. 1394461 and Part No. 1394462) and the pinch ring (Part No. 1418677-2) must be applied.
All specifications subject to change. Consult Tyco Electronics for latest specifications.
To protect against shock, ensure that conductors and their associated connectors are
separated from opposite polarity components.
4.0 mm grommet inner diameter (for insulation diameter from 3.2 to 4.3 mm), Part No. 1394465-5
5.0 mm grommet inner diameter (for insulation diameter from 4.3 to 5.3 mm), Part No. 1394465-1
6.0 mm grommet inner diameter (for insulation diameter from 5.3 to 6.2 mm), Part No. 1394465-2
7.0 mm grommet inner diameter (for insulation diameter from 6.2 to 7.2 mm), Part No. 1394465-3
8.0 mm grommet inner diameter (for insulation diameter from 7.2 to 8.0 mm), Part No. 1394465-4
General Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Termination of the Cable Wires / Crimping of the Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Handling of the Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Application Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2
, 2.5 mm
2
, 4.0 mm
2
, 5.3 mm
2
und 6.0 mm
2
resp.
Catalog 889753-3
Revised 6-2008
Page